In Indonesia’s rapidly expanding construction industry, a leading precast manufacturer in Surabaya faced production delays and safety concerns due to inefficient manual lifting. To resolve this, our team delivered customized 10 ton single girder gantry cranes – purpose-built for handling precast elements and backed by our local service team in Indonesia.
Precast Concrete Industry Challenge: Heavy Loads and High Efficiency
In precast concrete manufacturing, time and precision are everything. Large concrete components can weigh several tons each and must be lifted, rotated, and positioned with accuracy to prevent damage. The Surabaya customer needed:
- A crane capable of lifting 10 tons safely and smoothly
- A 14-meter span to cover their entire production yard
- A lifting height of 8 meters to allow efficient stacking and truck loading
- Most importantly, a reliable partner who could provide on-site installation and after-sales service within Indonesia
Our Solution: Custom 10 Ton Single Girder Gantry Cranes
After evaluating the customer’s site and workflow, our engineering team designed custom 10 ton single girder gantry cranes optimized for precast handling.
Key Features
- Optimized Structure: The 14-meter span and 8-meter lifting height perfectly match the customer’s work area, maximizing operational coverage.
- Compact Design: The single girder configuration offers strength without unnecessary weight, saving space and simplifying installation.
- Enhanced Safety Systems: Equipped with overload protection, limit switches, and emergency stop functions for safe daily operation.
This configuration provides a balance between cost-effectiveness, performance, and long-term durability – an ideal choice for precast plants with high material handling demands.
Local Presence: A Decisive Advantage
Beyond the equipment itself, what convinced the customer to work with us was our strong local presence in Indonesia. We have a branch and service team based in the country, providing:
- On-site installation and commissioning support
- Regular maintenance and inspection services
- Quick response to technical issues and spare parts requests
This local support drastically shortens response times, ensures smooth crane operation, and gives customers the confidence that help is always close at hand.
Results: Safer, Faster, and More Productive Operations
Since the 10 ton gantry cranes were put into operation, the customer has reported:
- 30% improvement in material handling efficiency
- Significant reduction in safety incidents during lifting operations
- Smoother workflow in precast production and loading processes
- Zero downtime thanks to local after-sales support
These gantry cranes have become an essential part of their daily production, ensuring that heavy precast elements are handled with both precision and reliability.
With proven expertise in precast concrete production and beyond, Aicrane helps businesses worldwide upgrade their lifting systems for maximum efficiency and safety. Take action now – contact Aicrane today and see how our tailored lifting solutions can transform your material handling operations and give your business a competitive edge.