Aicrane rubber tyred gantry (RTG) cranes are an ideal choice for industries looking for efficient, flexible, and mobile material handling solutions. With capacities ranging from 5 tons to 800 tons and above, and customizable features, our cranes can handle various lifting tasks across multiple industries, from logistics and construction to power plants and shipyards. Learn more about our rubber tyre gantry crane solutions below.
Applications of Aicrane Rubber Tyred Gantry Cranes
Manufacturing Industry
In the manufacturing industry, RTG cranes can be used to handle raw materials, semi-finished goods, and finished products. They offer efficient and precise movement of heavy components, enhancing productivity and ensuring smooth material flow across production lines. Their ability to navigate through various sections of a manufacturing facility provides greater operational flexibility, making them an ideal choice for manufacturers looking to optimize their processes.
Examples of Aicrane Rubber Tyred Gantry Crane Applications in the Manufacturing Industry
Steel Tank Manufacturing Plant in the USA: A steel tank manufacturing facility in the USA utilizes our 40-ton rubber tyre gantry to efficiently transfer, load, and unload steel tanks within their factory yard.
- Span: 19.8 meters
- Steering Mode: Equipped with a 4-wheel steering system, the 40 ton rubber tired crane in the USA offers excellent maneuverability, enabling it to move forward and backward, execute 90-degree lateral movements, move diagonally at 45 degrees, and even turn in place.
Automotive Injection Mold Production Facility in the USA: Another US client employs our 32/20-ton tyre mounted gantry crane in their warehouse to lift and handle injection molds used in automotive mold production.
- Span: 11.7 meters
- Lifting Height: 7.7 meters
- Total Height: 9.5 meters
Precast Concrete Production
Rubber rubber tyred gantry rtg cranes are commonly used in precast concrete production to handle precast concrete components such as beams, columns, slabs, and panels. They are well-suited for this application due to their mobility, flexibility, and speed. When used for handling precast concrete, the rubber tyred gantry is typically fitted with specialized attachments such as spreader bars or lifting clamps to securely grasp and move the components.
Examples of Aicrane Rubber Gantry Cranes in Precast Concrete Production
Precast Concrete Plant in Russia: At a customer’s facility in Russia, two 12.5-ton + 12.5-ton rubber tire cranes are operating in tandem to transport precast concrete components.
- Span: 6.9 meters
- Lifting Height: 6.2 meters
Prefabricated Concrete Beam Yard: Two 800-ton rubber mounted gantry cranes work together to move large prefabricated concrete beams from the production area to the storage area, ensuring safe and precise handling of heavy components.
- Span: 23 meters
- Lifting Height: 11 meters
Construction Industry
Construction sites often involve lifting and moving heavy materials, machinery, and equipment. RTG gantry cranes provide a reliable and flexible solution for material handling. They can be used in road and bridge construction sites to carry out various tasks, such as lifting and placing precast concrete components into position at the building site. They can also handle smaller components or move equipment and materials around the job site.
Examples of Aicrane Rubber Tyred Gantry Cranes in Construction
Construction Company in Nicaragua: A construction company involved in infrastructure projects in Nicaragua utilizes a 4×15 ton Aicrane rubber tyred gantry crane for lifting construction materials.
- Span: 11.6 meters
- Lifting Height: 7 meters
Bridge Construction Project: For a bridge construction project, a 180-ton rubber tyred straddle crane is used to install prefabricated bridge segments. The crane’s tasks include lifting the prefabricated segments from transport vehicles, moving them across the work area to the installation site, and then installing, aligning, and connecting the segments.
- Span: 18 meters
- Lifting Height: 15 meters
Steel Industry
Rubber tire gantry cranes can also be used in steel plants for the handling and movement of steel coils, plates, and other products. These cranes used in steel plants are often equipped with specialized attachments, such as lifting magnets or clamps, which are used to securely grasp and lift steel products. These attachments are designed to handle the specific shape and weight of steel products and can be adjusted to accommodate different sizes and shapes.
Examples of Rubber Tyred Cranes in the Steel Industry
Steel Plant in Saudi Arabia: A steel processing plant in Saudi Arabia employs a 32 ton Aicrane rubber tyred gantry (RTG) crane to lift and transport steel coils within the facility.
- Span: 8.3 meters
- Lifting Height: 6 meters
Shipyards and Marine Industry
RTG cranes play a crucial role in shipyards for moving heavy ship components, blocks, and other materials. Their flexibility and ability to operate without fixed rail systems make them perfect for dynamic shipbuilding environments.
Examples of Aicrane Rubber Tyred Gantry Cranes in the Shipyards and Marine Industry
Salmon Farming Company in Mexico: A salmon farming company in Mexico employs a 50 ton rubber tyred gantry crane to lift and transport fishing boats.
Shipyard in Nigeria: A large shipyard in Nigeria uses a 500 ton rubber tyred gantry for heavy lifting tasks, including the transport of ship components for shipbuilding and maintenance projects.
Different Types of Rubber Tyred Gantry Crane for Sale
Aicrane provides a diverse range of industrial rubber tyred gantry cranes tailored to various working conditions, ensuring optimal solutions for different applications. Our selection includes single beam, double beam, A-frame tyre, and straddle carrier gantry cranes.
Our versatile rubber tired gantry crane for sale is available with customizable dimensions in both width and height, as well as custom lifting attachments, allowing for precise adaptation to the specific lifting and handling requirements of different loads. This flexibility ensures that our customers receive custom lifting solutions that enhance efficiency and productivity in their unique industrial settings.
Lifting capacity:5-150t
Span:5-20m
Lifting height:6-12m
Custom designs available
Lifting capacity:5-500t
Span:5-30m
Lifting height:6-30m
Custom designs available
Lifting capacity:5-500t
Span:5-30m
Lifting height:6-30m
Custom designs available
Lifting capacity:50-800t
Span:5-40m
Lifting height:5-20m
Custom designs available
All of our rubber tyred gantry cranes for sale are available in electric or hydraulic drive systems, that is, electric rubber tired gantry crane and hydraulic rubber tire gantry crane. Tell us your specific requirements, and our professional team of engineers will provide you with customized solutions.
Different Steering Modes Of Rubber Tyred Gantry Cranes
Our rubber tyred gantry cranes for sale are designed with a variety of travel and steering modes to meet different working conditions, enhancing both flexibility and efficiency. These modes include straight movement, 90-degree lateral movement, oblique movement, pivot steering, Ackerman steering, forward swing and retral swing. Check out the video below to see the steering and travel capabilities in action!
How to Select the Right Rubber Tyred Gantry Crane
Understanding the various applications, types, and steering modes of our RTG rubber tyred gantry cranes may leave you wondering which one is best suited for your specific needs. To help you make an informed decision, we’ve put together a guide on selecting the right gantry crane. This guide will ensure that the RTG crane you choose aligns perfectly with your project requirements and operational demands.
Define Your Lifting Requirements
Before selecting a tyred mounted gantry crane, determine your specific lifting needs:
- Load Capacity: How heavy are the loads you need to lift? Rubber tyred gantry rtg comes in various capacities, from 5 tons to over 800 tons. Choose a crane with a capacity that meets your current and anticipated future needs.
- Lifting Height: Assess how high you need to lift materials. The lifting height is crucial for determining whether the crane can handle your workspace requirements.
- Span: The span refers to the distance between the crane’s legs and determines the area the crane can cover. Ensure the crane’s span fits your operational area.
Consider the Type of Loads
The type of loads you handle will significantly impact your crane selection.
For example, for handling long or oversized items, you may need to consider a crane with adjustable span or one that can be equipped with special attachments. If you are handling sensitive materials or equipment, you may need to choose a crane with advanced anti-sway systems and precise control to minimize the risk of damage.
Consider the Crane’s Mobility and Steering Options
Evaluate the type of steering and movement required for your operational space.
If your workspace has tight spaces or requires advanced maneuverability, consider a crane with 4-wheel or 8-wheel steering. This allows for lateral movement, diagonal travel, and turning in place, making it ideal for complex operations.
Consider Electric or Hydraulic Drive Systems
Our rubber tyre gantry crane for sale typically comes with either electric or hydraulic drive systems. Choose based on your operational preferences and requirements:
- Electric systems: The electric rubber tyred gantry cranes are energy-efficient and environmentally friendly, ideal for operations that prioritize sustainability and long-term cost savings.
- Hydraulic systems: Hydraulic rubber tyred gantry cranes offer greater power and are suitable for heavier lifting tasks and demanding environments.
Evaluate Operational Environment
The environment where the rubber tyred gantry rtg crane will be used plays a significant role in selecting the right model:
- Indoor or Outdoor: Ensure the crane is designed to withstand environmental elements such as rain, wind, or extreme temperatures if used outdoors. For indoor use, make sure the crane’s dimensions are compatible with the building’s size.
- Surface Conditions: Check if the surface the crane will operate on is smooth or rough. Some rubber tire cranes are equipped with features like larger tires or reinforced frames for rough terrain.
Understanding Rubber Tyred Gantry Crane Price
After selecting the right type of rubber tyred gantry crane for your business, it’s equally important to understand the price to ensure it fits within your budget. Given that an RTG rubber tyred gantry crane is a highly customized product, it is difficult to provide a precise price without knowing your specific needs. So here we’ll discuss the various factors that influence the price of a rubber tired gantry crane and how to ensure your investment aligns with your budget.
Factors That Affect Rubber Tired Gantry Crane Price
- Lifting Capacity: The lifting capacity of a rubber tyred gantry RTG directly impacts its cost. Higher lifting capacities require more robust materials, stronger motors, and additional safety features, which drive up the RTG crane price. For example, a rubber tyre gantry designed to handle loads of 100 tons will be more expensive than one with a 50-ton capacity.
- Span and Lifting Height: The span (the distance between the legs of the gantry crane) and the lifting height (how high the crane can lift a load) are significant pricing factors. The larger the span and lifting height, the more expensive the crane becomes. If you have a large yard or warehouse and require extensive coverage, you may need a crane with a wider span, which will affect the final price.
- Customization Requirements: Since rubber tyred gantry is custom-built to meet the unique demands of each application, customization can significantly influence the gantry crane price. Factors like specialized lifting tools, custom control systems, and tailored crane designs will increase the overall cost. However, these customizations ensure that the crane perfectly suits your operational requirements, potentially boosting efficiency and productivity.
- Mobility Features: Cranes with advanced steering systems tend to have a higher cost. For example, a crane with 4-wheel steering system will be than one with a 2-wheel steering system.
- Operational Environment: The working conditions where the rubber tire gantry will operate can also play a role in determining the price. If the crane is required to work in harsh environments, such as areas with extreme temperatures or corrosive materials, it will need additional protective measures, such as corrosion-resistant materials or insulation, which increases the cost.
- Shipping and Installation Costs: The cost of transporting the crane to your site and the complexity of installation are often overlooked but can significantly impact the total price. Depending on the size and specifications of the RTG crane, shipping and handling fees, as well as installation charges, could vary. Additionally, specialized labor or engineering expertise required during installation may further increase costs.
How to Ensure the Investment Fits Within Your Budget
To ensure that your investment in a rubber gantry crane fits within your budget, follow these steps:
- Conduct a Needs Assessment: Evaluate your specific lifting and operational requirements to avoid over-purchasing features you may not need. Understanding your business needs can help you focus on essential specifications, ensuring that you don’t spend on unnecessary customizations.
- Work with Trusted Suppliers: Partner with reputable rubber tired gantry crane manufacturers who can provide you with transparent pricing and detailed quotations. A trusted supplier can help guide you through the customization process and ensure you get the best value for your investment.
- Consider the Long-Term Value: While the initial RTG crane price is important, consider the long-term operational costs of the crane, including maintenance, and spare parts. Investing in a higher-quality crane may result in lower long-term costs due to increased durability and lower maintenance requirements.
- Request a Quote: The best way to get an accurate idea of the cost is to request a customized quote based on your specific requirements. Most rubber tyred gantry crane manufacturers, including our team, offer free consultations and quotes. By providing details about your load capacity, operational environment, and other relevant factors, you can receive a tailored price estimate.
If you’re ready to invest in a rubber tyred gantry crane or want more detailed information about the price, feel free to contact us. Our project consultants and engineer team are available to help you choose a crane that fits your lifting needs and budget. Let us guide you through the process to ensure you make a well-informed and cost-effective investment.
After-Sales Service for Rubber Tyred Gantry Cranes
When investing in a rubber tyred gantry crane, partnering with RTG crane manufacturers that have reliable after-sales service is also crucial to ensure its long-term performance and minimize downtime.
At Aicrane, we are committed to providing outstanding after-sales support for our rubber tyre cranes, offering a range of services tailored to meet the specific needs of our clients.
Comprehensive Installation Service
We offer comprehensive installation services for rubber tyred gantry cranes, with a team of experienced after-sales service engineers available to assist on-site. Our engineers handle both the installation and commissioning processes, ensuring smooth and efficient operation. With overseas offices in countries such as the Philippines, Indonesia, Malaysia, Uzbekistan, Russia, Saudi Arabia and more, we are well-positioned to provide timely local support for our customers.
Professional Technical Support
Our team of seasoned engineers is available around the clock to offer expert technical support. We provide comprehensive technical consulting and lifetime service support, ensuring your operations run smoothly. For any inquiries, feel free to contact us by email or phone, 24/7.
Expert Training Service
If your operator lacks experience, we offer expert rubber tyred gantry crane training service. Our professional engineers provide hands-on training, complemented by instructional videos, RTG crane manuals, and more. These materials are designed to help operators become proficient and ensure safe crane operation.
Timely Maintenance Service
Should you encounter any operational issues, a thorough inspection is recommended, and our skilled after-sales service engineers are readily available to assist with troubleshooting and repairs.
How To Operate a Rubber Tyred Gantry Cranes?
Aicrane rubber tyred gantry cranes can be operated either from a cabin or remotely using a wireless remote control. Both cabin operation and remote control operation have their advantages and disadvantages.
Cabin Operation
The operator sits in a cabin located at one side of the crane, which provides a clear view of the working area. The operator controls the movements using a joystick and other controls located in the cabin, and can move the crane forwards, backwards, and sideways. The cabin is designed to provide a comfortable and safe working environment for the operator, and is equipped with air conditioning, heating, and other amenities.
Remote Control Operation
In this method, the operator uses a wireless remote control to operate the crane from a safe distance. Remote controls typically use radio frequency (RF) or infrared (IR) technology to communicate with the crane’s control system. The wireless remote control usually has buttons or joysticks that the operator can use to control the movements of the rubber tyre gantry crane, such as lifting, lowering, and moving horizontally.
In conclusion, cabin operation provides the operator with a comfortable and safe working environment, but requires the operator to be physically present in the crane. Remote control operation allows the operator to control the crane from a safe distance, but requires the operator to be trained in the use of the remote control system. Ultimately, the choice of operation method depends on the specific needs of the working conditions and the preferences of the operator.
Comprehensive Guide to Rubber Tyred Gantry Crane Parts
To understand how this large mobile gantry crane functions efficiently, it’s essential to know about the major components and parts that make up the system. Take a look at the crucial parts of a rubber tyre gantry crane system and their roles in ensuring smooth operations.
Rubber Tyred Gantry Structure
- Main Girder: This is the horizontal beam that spans the crane’s width, supporting the hoist and trolley. It is built from high-strength steel to handle heavy loads while maintaining rigidity.
- Legs: These are vertical support structures that connect the main girder to the base. Rubber tired cranes typically have four legs, and the tires are mounted at the base of these legs for mobility.
- Cross Beam or Cross Girder: These beams provide stability and connect the legs at the bottom of the crane, allowing the tires to work in unison and ensuring structural integrity.
Hoisting Mechanism
The hoisting mechanism is responsible for lifting and lowering heavy loads. Key parts include:
- Hoist Drum: A cylindrical part around which the hoisting wire rope is wound. The drum rotates to either lift or lower the load.
- Wire Rope: Made of steel, the wire rope is responsible for carrying the weight of the load. It is designed to handle high tension and abrasion.
- Hook or Spreaders: The hook is the most common tool used for lifting, especially in non-container applications. In container handling, spreaders are used to lock onto the container’s corner fittings, ensuring a secure lift.
- Motor and Brake System: The hoist is powered by a motor, usually electric or hydraulic, depending on the crane’s design. A braking system ensures the load can be securely held in place during lifting or lowering.
Different Attachments for Rubber Tyred Crane
The industrial rubber tyred gantry cranes can be equipped with a variety of attachments or spreaders, each designed to handle specific types of loads more efficiently. Selecting the right attachment for an industrial gantry crane is crucial to optimizing its performance and ensuring the safe handling of diverse materials. Below are some of the most common types of attachments used with rubber mounted gantry crane:
- Container spreader: This type of spreader is designed for lifting standard ISO containers. They come in various sizes to accommodate different container sizes and are usually designed with a telescopic or fixed frame.
- Coil handling spreader: As the name suggests, these spreaders are used to lift and handle steel coils. They are usually designed with two arms that can be adjusted to fit the diameter of the coil.
- Lifting beam with adjustable hooks: This type of spreader has multiple hooks that can be adjusted to fit the size and shape of the beam. The hooks should be positioned in a way that evenly distributes the weight of the beam to prevent it from bending or breaking.
- Lifting clamp: Lifting clamps are designed to grip onto the sides of the concrete beam securely, and then lift it without any slippage or damage. This type of spreader can be useful for beams with irregular shapes or surfaces.
- Special purpose spreader: There are also specialized spreaders designed for specific load types such as timber, pipes, or machinery. These spreaders are designed to ensure that the load is lifted safely and securely.
Trolley System
The trolley is the part that moves horizontally along the main girder, carrying the hoisting mechanism. The movement of the trolley allows the crane to position the load accurately. The trolley system typically consists of:
- Trolley Frame: A robust frame that carries the hoist.
- Wheels: These are mounted on the trolley and run along tracks on the main girder to facilitate horizontal movement.
- Trolley Motor: Powers the horizontal movement of the trolley along the girder. Like the hoist, this is usually an electric motor equipped with a brake for accurate load positioning.
Rubber Tires and Steering System
- Rubber Tires: Typically, RTG cranes have four, eight or more large, heavy-duty rubber tires designed to support the crane’s weight while providing smooth movement across different surfaces.
- Steering System: The rubber tire crane’s steering system allows the crane to maneuver in tight spaces. Depending on the rubber tyred gantry crane model, it can offer multiple steering modes mentioned above.
- Drive System: The tires are powered by electric motors, hydraulic systems, or a combination of both, enabling the crane to move around the yard or facility.
Control System
The control systems ensure smooth, precise operation. They include:
- Cabin: The operator’s cabin is usually mounted high on the crane, offering a clear view of the working area.
- Remote Control System: Some rubber tired gantry cranes are equipped with remote control systems, allowing operators to control the crane from a distance, improving safety and flexibility.
- Programmable Logic Controllers (PLC): These systems automate crane functions, ensuring efficient operations and reducing human error.
- Anti-Sway System: Automated rubber tyred gantry cranes have an anti-sway system that minimizes the swaying of loads during hoisting and traveling, enhancing safety and precision.
Power System
There are several types of power systems commonly used in rubber tired gantry cranes:
- Hydraulic Power System: Hydraulic power systems utilize hydraulic fluid to power the crane’s movements, including hoisting, steering, and traveling. Hydraulic rubber tired gantry cranes are known for their reliability and ability to handle heavy-duty applications.
- Electric Power System: Electric RTG cranes have gained popularity due to their environmental advantages. These cranes use grid power through a cable reel system, reducing emissions and fuel costs.
FAQs for Rubber Tyred Gantry Cranes
- Mobility: Equipped with rubber tires, RTG cranes can move around the work area without being restricted to fixed tracks.
- Flexibility: They can be used in various industries for different applications, not just container handling.
- Efficient use of space: Rubber tire gantry cranes operate in narrow spaces, making them ideal for yards with limited space.
- High lifting capacity: Rubber tired cranes can lift large, heavy loads, with capacities ranging from tens to hundreds of tons.
- Mobility: Rubber tyred cranes are mounted on rubber tires and are highly mobile, while RMG cranes are mounted on rails and operate in fixed paths.
- Flexibility: RTG cranes are more versatile since they can move freely within a designated area, unlike RMG cranes which are limited to specific tracks.
Yes, rubber tyre cranes are designed to operate in various weather conditions, including rain, heat, and even snow, with proper maintenance and weather-proofing options.
The primary function of an RTG rubber tyred gantry crane is to lift, transport, and stack heavy loads such as shipping containers, steel coils, and other large industrial items within a yard, warehouse, or port facility. It offers mobility and flexibility in areas where rail mounted cranes cannot be used, making it essential for container handling in ports, moving heavy materials in logistics yards, and transporting large precast concrete elements in construction.
- Routine maintenance includes:
- Checking tire pressure and condition
- Servicing the engine or electric motors
- Inspecting the hydraulic system
- Lubricating the hoist, trolley, and gantry mechanisms
- Ensuring the safety systems (brakes, limiters) are functioning properly
