In the pipe manufacturing industry, the handling of heavy steel sheets is a critical and recurring operation. Our client – a leading pipe production company in Russia – required a reliable crane system to streamline the material handling process and maintain consistent productivity. After careful evaluation, the company partnered with Aicrane to design, supply, and implement a high-performance 45 ton double girder gantry crane solution tailored to their needs.
Customer Requirements and Concerns for Steel Handling Solution
The company operates a large-scale facility where steel sheets are frequently handled, stored, and processed. To ensure seamless and efficient production, they required a robust gantry crane solution capable of lifting and moving heavy steel plates with high reliability.
From the outset, the customer emphasized three key expectations for their crane solution:
- High Equipment Quality: The crane had to meet strict quality standards and be manufactured using durable materials to support long-term use.
- Operational Stability: Since any failure would lead to costly production delays, the system had to be highly reliable and low-maintenance.
- Reliability of the Supplier: The customer sought a long-term partner capable of providing not just equipment, but also engineering support, installation advice, and responsive service.
Aicrane Tailored Solution: 45 Ton Gantry Crane With Slewing Electromagnetic Beam
To address their steel handling needs, Aicrane delivered a custom-engineered double girder gantry crane with a slewing electromagnetic hanging beam, designed specifically for lifting and rotating large steel sheets efficiently and safely.
Technical Specifications
- Lifting Capacity: 45 tons (22.5t + 22.5t)
- Span: 24 meters
- Lifting Height: 10 meters
- Work Duty: A6 (frequent, heavy-duty operations)
- Control Method: Cabin control + Radio remote control
Key Features and Advantages
- Designed for Outdoor Durability: The entire crane structure was treated with anti-corrosion coatings and equipped with weatherproof electrical enclosures to withstand rain, UV exposure, and temperature fluctuations.
- Slewing Electromagnetic Beam: The crane features a 360-degree slewing electromagnetic beam, allowing for flexible and precise rotation of steel plates. This improves operational efficiency and reduces the need for repositioning with external equipment.
- Dual Control Options: The operator has access to both cabin control for better visibility during complex operations and wireless remote control for flexible positioning from a safe distance.
- Heavy-Duty Work Class: The A6 duty classification ensures that the crane performs reliably under high-frequency, long-duration operations.
After-Sales Support
For this project, Aicrane provided targeted after-sales support to ensure smooth implementation and reliable long-term operation.
Remote Installation AssistanceSince the customer arranged for a local installation team, Aicrane provided step-by-step online installation guidance, including detailed drawings, real-time video consultations, and technical documentation.
Functional Testing & CommissioningOur engineers worked closely with the on-site team during the commissioning phase, guiding them through electrical system testing, electromagnetic beam function checks, and full load trials.
Operator FamiliarizationAlthough no formal training was required, Aicrane provided instructional materials and remote walkthroughs to help the customer’s operators quickly adapt to using both the cabin control and wireless remote system.
Post-Delivery Technical Follow-UpAfter commissioning, our technical team conducted scheduled follow-ups to ensure system stability and address any operational questions. The crane has since been running reliably under continuous use, with no reported failures.
This project demonstrates Aicrane’s ability to deliver customized lifting solutions tailored to specific industrial needs. With our rich experience in supplying cranes for steel processing applications, we ensured that the customer received a dependable, efficient, and safe lifting system.
If you’re seeking a heavy duty gantry crane tailored to your industry and site conditions, Aicrane is your trusted partner for custom design, quality assurance, and professional service.