Every lifting requirement is unique, and a one-size-fits-all crane solution often falls short. Aicrane custom overhead crane is specifically engineered to match your workspace layout, lifting capacity, and operational demands, ensuring maximum efficiency, safety, and long-term reliability.
Aicrane offers custom overhead cranes designed to fit general or highly specialized lifting operations. From light-duty workshops to heavy industrial environments, each crane is tailored to meet your specific workflow, load requirements, and working conditions, combining reliable performance with enhanced safety and ease of operation.
Perfect for light to medium loads and shorter spans, these single girder cranes offer a reliable, cost-effective solution for workshops, warehouses, and general manufacturing facilities. Their compact design makes them ideal for facilities with limited headroom.
Designed for heavier loads and longer spans, double girder cranes offer greater stability, higher lifting heights, and the ability to handle demanding industrial workflows. They are commonly used where frequent lifting and heavy-duty performance are required.
For operations with unique requirements or challenging working conditions, our overhead cranes can be tailored with specialized designs:
Explosion-proof cranes are engineered for hazardous environments where flammable gases or dust are present, ensuring safe and compliant operation.
Electromagnetic overhead cranes are equipped with electromagnetic lifting systems, perfect for handling steel plates, scrap metal, and other ferrous materials efficiently.
Grab overhead cranes are ideal for bulk material handling, such as coal, grain, or aggregates, providing high-capacity and precise lifting.
Metallurgical overhead cranes are built to withstand extreme temperatures and heavy loads, typically used in steel mills or foundries, with reinforced structures and heat-resistant components.
With the right overhead crane type selected – whether for general material handling or specialized industrial tasks – you’ve laid the foundation for a custom lifting solution that truly fits your operation. The next step is tailoring the specifications to your exact needs, from load capacity and span to hoisting mechanisms and control systems.
Once the right crane type is selected, the next step is tailoring every detail to your unique operational needs. At Aicrane, each overhead crane can be customized to fit your workflow, materials, and environment, delivering optimal performance, safety, and reliability.
With every detail of your overhead crane tailored to your operational needs, you are equipped with a solution built for efficiency, reliability, and safety. Next, let’s explore real-world examples of how these customized overhead cranes perform in diverse industrial environments.
At Aicrane, every overhead crane we deliver is tailored to meet the exact requirements of our clients. Here are a few examples that illustrate how customization ensures optimal performance and efficiency:
A Russian manufacturer needed a double girder overhead crane to handle molds in their existing workshop. Their key requirements were:
Aicrane’s Custom Solution:
A steel plant in Russia required a custom overhead crane capable of handling both steel plates and steel coils. Their key challenges included:
Aicrane’s Custom Solution:
These examples highlight how Aicrane’s custom overhead cranes are engineered to meet specific operational needs, facility constraints, and workflow challenges. Click here to explore more real-world custom overhead crane projects.
Ready to design an overhead crane tailored to your project? Let’s take a closer look at how the custom design process works.
At Aicrane, every crane we deliver is a result of a detailed, collaborative design process, ensuring that your overhead crane perfectly fits your operational needs, workflow, and facility conditions. Here’s how we turn your requirements into a fully customized solution:
We begin by understanding your facility layout, lifting requirements, operational workflow, and environmental conditions. Special considerations, such as load types, lifting frequency, safety requirements, and spatial constraints, are thoroughly evaluated.
This step ensures the design addresses all operational challenges before any engineering work begins.
Based on your requirements, our engineers develop preliminary design concepts, including overhead crane type, span, lifting height, hoist configuration, and optional attachments. These concepts are presented with rough sketches and technical specifications for collaborative review.
The goal is to identify the most efficient, safe, and cost-effective solution while ensuring compatibility with your facility and workflow.
Once the concept is approved, detailed structural and mechanical designs are created. Crane components, materials, hoist mechanisms, control systems, and safety features are engineered specifically for your operational conditions.
Design simulations and load analyses verify performance, safety, and reliability before fabrication begins.
The final design package is reviewed with your team to ensure all requirements are met. Optional features, speed configurations, and duty classes are finalized based on your operational priorities.
This phase results in a fully approved, custom design that serves as the blueprint for fabrication and subsequent project stages.
Aicrane’s custom design process ensures that every overhead crane is perfectly aligned with your unique operational requirements, delivering maximum efficiency, safety, and value.
To further ensure your project’s success, Aicrane not only delivers fully custom bridge cranes but also provides comprehensive EPC services, taking your project from planning and design through to procurement, installation, and commissioning.
To further ensure the success of your lifting project, Aicrane offers complete EPC (Engineering, Procurement, and Construction) services that cover both custom engineered steel structure facilities and overhead crane systems. This integrated approach provides a turnkey solution – from design to commissioning – ensuring efficiency, reliability, and long-term value.
Our professional engineering team develops coordinated layouts for both the factory building and crane systems, ensuring seamless compatibility between the crane runway, structure, and production flow. By deeply integrating the crane’s operating envelope into the building design, we eliminate layout conflicts and efficiency losses.
Aicrane’s strict progress management and risk control guarantee on-time delivery, giving customers confidence in project certainty and predictable outcomes.
Through parallel scheduling of factory construction and equipment design, we enable cranes to be installed as soon as the steel structure is completed.
This ”construction + trial operation” linkage shortens the overall project timeline by 2-3 months, allowing earlier production and faster return on investment.
Aicrane ensures quality and cost advantages right from the source. Within the framework of strict local import quota compliance, we collaborate closely with leading industrial giants such as SANY Heavy Industry and Baosteel to establish an integrated industrial supply chain.
Through large-scale, centralized procurement, we secure premium raw materials at competitive prices while maintaining full traceability and quality consistency.
Aicrane’s EPC model supports ”Construction + Digitalization + Green Energy” integration, combining smart factory design, IoT-based crane monitoring, and renewable energy systems.
This enables the creation of intelligent, low-carbon industrial parks that reduce energy consumption and operating costs while improving production efficiency.
We collaborate with export-import banks and development funds, including the Silk Road Fund, to offer customers favorable financing solutions and flexible payment options.
EPC projects are often aligned with national infrastructure and industrial development plans, helping clients secure policy incentives and priority resource allocation.
Beyond project delivery, Aicrane provides clients with supply chain integration, operational support, and tax incentives through its global network.
Our EPC projects deliver more than just infrastructure – they create sustainable industrial ecosystems that continue to generate value long after commissioning.
With Aicrane EPC capabilities, you gain a complete, end-to-end solution – from the design and construction of your steel structure factory to the installation of custom overhead cranes – ensuring your project is efficient, compliant, and built for long-term success.
Ready to elevate your project with a fully customized overhead crane and integrated EPC solution? Contact our team today to discuss your requirements and get a tailored design proposal that perfectly fits your operational needs.