Our 30-500 ton heavy duty overhead crane is designed to meet the most demanding lifting requirements across various sectors, including heavy manufacturing, the steel industry, mining, power generation, and automotive Industry. With our experienced crane engineer team, we can customize and build overhead crane with a wide range of capacities including 30 ton, 40 ton, 50 ton, 75 ton, 80 ton, 100 ton, 200 ton and more to suit your specific industrial needs.
30-500 Ton Heavy Duty Overhead Crane Solutions for Diverse Industries
Heavy-duty overhead cranes find applications across a diverse range of industries, where their robust construction, precise operation, and lifting capabilities contribute to enhanced productivity, efficiency, and safety. As a reliable provider of overhead cranes, we are committed to delivering tailored solutions that meet the unique needs of our clients across various sectors, empowering them to achieve operational excellence and success. Let’s explore some of the common applications where overhead cranes play a pivotal role:
Heavy Duty Overhead Cranes for Manufacturing Industry
In manufacturing facilities, 30-500 ton heavy-duty overhead cranes are essential for lifting and moving heavy machinery, components, and raw materials throughout the production process. Whether it’s positioning large equipment for assembly or transporting materials within the facility, overhead cranes for manufacturing industry streamline operations, enhance productivity, and minimize manual labor. Common types of overhead cranes used in heavy manufacturing industry include:
- Double Girder Overhead Cranes: Ideal for heavy-duty operations, these cranes offer higher lifting capacities and greater stability, making them perfect for lifting heavy machinery and equipment.
Heavy Duty Overhead Cranes for Steel Mills
Heavy-duty overhead cranes play a crucial role in the steel industry, facilitating the handling and transportation of raw materials, semi-finished products, and finished steel goods. These cranes are designed to operate in the demanding environment of steel mills, where high temperatures, dust, and heavy loads are everyday challenges.
Types of large overhead cranes commonly used in steel mills include:
- Charging Cranes: Used for loading scrap metal or raw materials into a furnace, these cranes are built to withstand extreme temperatures and harsh environments.
- Ladle Cranes: Specifically designed for handling molten metal, ladle cranes are crucial for the safe and efficient transportation of ladles filled with liquid steel.
- Billet Handling Cranes: These cranes are designed to handle billets and slabs, ensuring smooth movement through various stages of steel production.
- Coil Handling Cranes: Used for transporting steel coils within the mill and to storage areas, the coil handling overhead cranes are equipped with specialized lifting devices like C-hooks, coil tongs, or magnets.
Heavy Duty Overhead Cranes for Power Plants
In the power industry, heavy-duty overhead cranes are essential for the maintenance and installation of heavy equipment, such as turbines, generators, and transformers, within power plants. These cranes enable safe and efficient handling of critical components, contributing to the reliable operation of power generation facilities.
Heavy Duty Overhead Cranes for Construction
In construction industry, large overhead cranes are utilized for lifting and positioning heavy materials, such as steel beams, concrete panels, and construction equipment. These cranes for construction play a crucial role in accelerating construction timelines, optimizing resource utilization, and enhancing safety standards on-site.
Recent Projects: Our Heavy Duty Overhead Cranes in Action
Take a look at some real-world examples of our heavy-duty overhead cranes in action, demonstrating how our solutions have supported our clients in achieving their goals.
Heavy Duty 32T Overhead Crane for a Mining Service Company in Chile
We provided a 32-ton overhead crane to a mining service company in Chile. This crane was essential for lifting and repairing crushing equipment. With a span of 14 meters, a lifting height of 10 meters, and operating at duty level A5, our crane met the client’s needs effectively. We also assisted in expanding their existing infrastructure by removing and extending the original shed, ultimately improving their work efficiency.
Heavy 50 Ton Overhead Crane Installed in a Manufacturing Workshop in Chile
Another successful project in Chile involved the installation of a 50-ton overhead crane in a manufacturing workshop. The client required this crane for lifting and moving heavy metal components. To support their goal of expanding production and improving efficiency, we supplied both the overhead crane and a steel structure workshop.
32 Ton Overhead Crane Used in a Production Facility in Uzbekistan
In Uzbekistan, we installed a 32-ton double girder overhead crane in a production facility. This crane was instrumental in handling heavy loads, significantly enhancing the client’s work efficiency and safety.
Discover Our Range of Heavy Duty Overhead Cranes for Sale: From 30 to 500 Tons
Whether you’re lifting 30 tons or a massive 500 tons, we have the solution to match your needs. Our range of large overhead cranes encompasses various capacities, ensuring that you can find the perfect fit for your application. Let’s take a closer look at some of the key offerings within our range:
30-50 Ton Overhead Cranes for Sale
- Heavy Duty 30 Ton Overhead Cranes: Our 30 ton bridge cranes are ideal for medium industrial applications, including manufacturing, assembly lines, and warehouses. They provide a balance between lifting capacity and cost-efficiency.
- Heavy Duty 40 Ton Overhead Cranes: Offering increased lifting capacity, our 40 ton overhead cranes provide the strength and durability needed for demanding applications.
- Heavy Duty 50 Ton Overhead Cranes: Suitable for medium to heavy lifting tasks, our 50 ton bridge cranes are commonly used in steel mills, construction sites, and heavy manufacturing industries.
Price Range for Different Capacities:
- 30 Ton Overhead Crane Prices: A typical double girder 30 ton overhead crane with a span of 10.5-31.5 meters is priced between $32,000 and $50,000.
- 50 Ton Overhead Crane Prices: The prices of a typical double girder 50 ton overhead crane with a span of 10.5-31.5m range from $47,000 to $70,000.
50-100 Ton Overhead Cranes for Sale
- Heavy Duty 60 Ton Overhead Cranes: With a lifting capacity of 60 tons, these overhead cranes are well-suited for heavy-duty applications that require precision and efficiency.
- Heavy Duty 80 Ton Overhead Cranes: Built to tackle challenging lifting tasks, our 80 ton bridge cranes are engineered for maximum performance and longevity.
- Heavy Duty 100 Ton Overhead Cranes: Capable of lifting massive loads with ease, our 100 ton overhead cranes are the perfect solution for high-capacity lifting requirements.
100-500 Ton Overhead Cranes for Sale
- Heavy Duty 200 Ton Overhead Cranes: Our 200-ton overhead cranes are essential for ultra-heavy lifting tasks in industries such as mining, aerospace, and large infrastructure projects.
- Heavy Duty 300 Ton Overhead Cranes: These cranes are tailored for the heaviest industrial operations, including hydroelectric plants, nuclear facilities, and large-scale manufacturing.
- Heavy Duty 500 Ton Overhead Cranes: Our 500-ton overhead cranes are designed for the most challenging and massive lifting tasks in industries like shipbuilding, and large-scale infrastructure projects.
Characteristics of Heavy Duty Cycle Overhead Crane Design
- High Lifting Capacity: Heavy-duty cranes are designed to handle significantly higher loads compared to standard light duty overhead cranes. This includes lifting large and heavy materials, often exceeding dozens of tons. These 30-500 ton overhead cranes are capable of frequently lifting their maximum rated capacity without compromising performance or safety.
- Robust Construction: The structural components of heavy-duty bridge cranes, such as the bridge, girders, trolley, and hoist, are engineered for maximum strength and durability. This includes using high-strength materials and reinforced designs to withstand repetitive heavy lifting.
- Advanced Mechanical and Electrical Systems: The motors and gearboxes used in heavy-duty cranes are more powerful and designed to handle high-stress conditions. To manage the heat generated during continuous operations, 30 ton, 40 ton, 50 ton, 100 ton and above heavy duty overhead cranes are equipped with advanced cooling systems for both mechanical and electrical components. In addition, advanced control systems are equipped for precise operation and load handling, including features like variable frequency drives (VFDs), automated positioning, and anti-sway technology.
- Safety Features: Heavy-duty overhead cranes incorporate multiple safety features such as overload protection, emergency stop systems, redundant hoisting mechanisms, and advanced braking systems to ensure safe operation even under extreme conditions. These cranes are often equipped with sensors and monitoring systems to track the condition of critical components, facilitating proactive maintenance and reducing the risk of unexpected failures.
- Customizability: Our heavy-duty overhead cranes of 30 ton, 40 ton, 50 ton, 100 ton and above are often customized to meet the specific requirements of the application. This can include modifications to lifting capacity, span, lifting height, and additional features to handle unique operational challenges.
One-Stop Solution For Overhead Cranes & Steel Structures
Whether you’re launching a new venture or expanding existing operations, the foundation of success lies in having the right infrastructure in place. This is where our comprehensive solution steps in to address your industrial needs, offering a seamless integration of overhead cranes, alongside bespoke design and manufacturing services for steel structure workshops, warehouses, sheds, or any other steel structure forms required for your operations.
We also offer ongoing support and maintenance services to keep your infrastructure running smoothly, maximizing your investment’s longevity. Contact us today to explore how we can help streamline your industrial development.
How to Install Heavy-Duty Overhead Cranes
As an experienced heavy duty overhead crane manufacturer, we understand the importance of a smooth installation process. Here we’ll introduce the installation service we provide, and also walk you through the steps involved in installing an overhead crane.
Online or Onsite Installation Assistance
We offer flexible installation services tailored to our customers’ needs. Whether you prefer online guidance or onsite assistance, our team of experts is here to support you every step of the way.
- Our online installation assistance provides detailed instructions and troubleshooting tips, ensuring that you have the resources you need to complete the installation successfully. Our installation engineers are also online at any time to solve problems that arise during the installation process.
- For those who require hands-on support, our onsite installation services offer professional guidance from our skilled technicians, guaranteeing a smooth and efficient installation process.
Overhead Crane Installation Guide Videos
To further assist our customers, we have created installation guide videos that cover the essential aspects of electric overhead travelling crane installation. This comprehensive videos provide a step-by-step walkthrough of the installation process, making it easier for users to understand the various stages involved.
30-500 Ton Heavy Duty Overhead Crane Installation Steps
While the specific installation process may vary depending on the type and model of the crane, the following are the general steps involved:
- Site Preparation: Prepare the installation site by ensuring that the floor is level, stable, and capable of supporting the weight of the crane and its load. Clear any obstructions and make necessary arrangements for electrical wiring and structural support.
- Assembly of Components: Begin by assembling the main components of the overhead crane, including the bridge, hoist, and end trucks. Follow the manufacturer’s instructions carefully, and ensure that all connections are secure.
- Mounting Runway Beams: Install the runway beams securely, ensuring proper alignment and spacing according to the overhead crane specifications. Use appropriate fasteners and reinforcement as required.
- Electrical Wiring: Connect the electrical components of the crane, including power supply, controls, and safety features. Follow the wiring diagram provided by the manufacturer, and ensure that all connections are properly insulated and protected.
- Testing and Commissioning: Once the installation is complete, thoroughly test the crane to ensure that all functions operate smoothly and safely. Perform load tests and functional checks to verify performance and reliability.
- Final Inspection and Certification: Conduct a final inspection of the installed crane to ensure compliance with safety standards and regulations. Obtain necessary certifications and documentation to validate the installation and operation of the overhead crane.
Our After-Sales Service for Heavy-Duty Overhead Cranes
Our commitment doesn’t end with the purchase; we’re dedicated to offering comprehensive support to maintain the efficiency and longevity of your equipment.
Tailored Support and Maintenance Solutions
- We offer tailored support and maintenance solutions aimed at maximizing the uptime and performance of your 30 ton, 40 ton to 500 ton heavy-duty overhead cranes. Whether you need routine maintenance, emergency repairs, or technical guidance, our skilled technicians are here to assist you.
24/7 Technical Support Hotline
- We provide a 24/7 technical support hotline. Our knowledgeable staff are ready to address a variety of issues and provide troubleshooting assistance whenever you need it.
Genuine Spare Parts and Components
- We offer a comprehensive inventory of high-quality parts sourced directly from the manufacturer, ensuring optimal performance and reliability.
Operator Training Service
- Empowering your personnel with the necessary knowledge and skills is key. Our training service covers equipment operation, safety protocols, maintenance procedures, and troubleshooting techniques, helping you enhance workforce capabilities and equipment performance.
At Aicrane, we are dedicated to offering durable 30-500 ton heavy duty overhead cranes and complete after-sales assistance to enhance your operational success. Contact us today for a customized lifting solution tailored to your industry.
