Our railway gantry cranes provide efficient, reliable lifting and handling solutions in railway operations, improving efficiency and productivity in railway logistics. Available in various types and configurations, they can be custom-designed to meet your specific transportation and logistics requirements.
Common Uses of Gantry Cranes in Railway Operations
Gantry cranes play a vital role in railway operations, offering high efficiency and versatility for handling various types of cargo. Their primary functions include handling containers, loading, and unloading railcars, helping streamline logistics processes at railway terminals.
Handling Containers
One of the primary functions of railway gantry cranes is container handling. Rail yards require specialized gantry cranes to lift and move containers with precision and speed. These container handling gantry cranes can handle a variety of container sizes, such as 20-foot, 40-foot, and 45-foot containers, making them essential for efficient freight operations.
Case 1: Kazakhstan – 45 Ton RMG Crane For Container Handling
A logistics company in Kazakhstan, located at the Almaty container terminal, needed a reliable solution for handling containers in their railway yard. They opted for a 45-ton rail mounted gantry (RMG) crane, which now handles between 100-120 containers daily.
- Crane capacity: 45 tons
- Span: 32 meters
- Lifting height: 12.5 meters
- Work duty: A6
- Cantilever length: 8 meters and 5.5 meters
This rail yard crane efficiently lifts containers of various sizes, enabling smooth and rapid container transfers across the yard.
Case 2: Kazakhstan – 32 Ton Double Girder Gantry Crane For Container Handling
Another client in Kazakhstan, operating at a railway logistics station in Atyrau, uses a 32 ton double girder gantry crane to manage container handling.
- Crane capacity: 32 tons
- Span: 30 meters
- Lifting height: 13 meters
Case 3: Chile – 60 Ton Double Girder Gantry Crane For Container Handling
In Chile, a logistics company employs 60 ton double girder gantry cranes to load and unload containers from trains. The crane’s large lifting capacity ensures it can manage heavy-duty operations with ease, making it an ideal solution for their railway logistics needs.
Loading and Unloading Railcars
Another key application of gantry cranes in railway operations is the loading and unloading of railcars. These cranes can lift various materials, from steel coils and concrete products to general cargo, ensuring smooth and efficient operations across railway terminals.
Case 1: 20 Ton Gantry Crane for Loading And Unloading Steel and Concrete Products
A client utilizing a 20-ton single girder gantry crane for loading and unloading steel and concrete products along a railway required a specialized design capable of operating in extremely cold temperatures, down to -40℃. This crane meets the challenge, offering reliable performance in harsh environments.
- Crane capacity: 20 tons
- Span: 32 meters
- Lifting height: 15.6 meters
- Work duty: A3
- Cantilever length: 8 meters and 14 meters
- Control methods: Cabin control and remote control
Case 2: Uzbekistan – 20 Ton Double Girder Gantry Crane for Loading And Unloading Steel Coils
A client company in Uzbekistan uses a 20-ton double girder gantry crane for loading and unloading steel coils and other heavy materials onto trains.
- Crane capacity: 20 tons
- Span: 20 meters
- Lifting height: 12 meters
- Cantilever length: 7 meters
- Work duty: A5
- Control methods: Pendant control and remote control
Case 3: Uzbekistan – 10 Ton Gantry Crane for Loading And Unloading General Cargo
Another customer in Uzbekistan relies on a 10 ton single girder gantry crane for loading and unloading cargo onto trains. This crane is designed with a single cantilever, which facilitates easy access for loading and unloading on the cantilever side, enhancing operational flexibility.
Different Types of Gantry Cranes For Rail Yards
In rail yards, various types of gantry cranes are employed based on specific lifting demands and operational requirements. Single and double girder gantry cranes are commonly used for handling a wide range of general cargo, while rail mounted gantry cranes are specifically designed for stacking and transporting containers within the yard. For operations requiring greater flexibility and mobility, rubber tyred gantry cranes offer the versatility needed to move efficiently across different areas of the railway yard. Explore the details of our different railway gantry cranes for sale below.
Lifting capacity:30-50t
Span:18-35m
Lifting height:12.3-21m
Custom design available
Lifting capacity:10-800t
Span:5-35m
Lifting height:6-18m
Custom design available
Lifting capacity:3.2-20t
Span:8-35m
Lifting height:6-12m
Custom design available
Lifting capacity:5-500t
Span:18-35m
Lifting height:6-18m
Custom design available
Railway Gantry Crane Scheme Design
All of the types of railway gantry cranes mentioned above can be fully customized to meet the unique needs of your operation. We have a dedicated team of experienced crane engineers who specialize in developing tailored design solutions for railway gantry cranes to ensure their functionality, safety, and efficiency in the rail yard.
Below are example drawings of customized railway gantry crane solutions we’ve developed for our customers, each with detailed designs and engineering calculations tailored to the specific requirements of the rail yard.
How Much Is a Railway Gantry Crane?
The railway gantry crane price can vary significantly depending on several factors, including railway gantry crane specifications, type, lifting capacity, span, lifting height, and more. Additionally, factors such as customization, shipping, and installation can also impact the overall cost.
Generally, smaller gantry cranes in railway with lower lifting capacities and simpler features tend to be on the lower end of the price spectrum. On the other hand, larger railroad cranes for sale with higher lifting capacities, longer spans, increased height, advanced automation, and additional features can command higher prices. Below is the price list of our railway gantry cranes for your reference:
Railway Rail Mounted Gantry Crane Prices
| Capacity | Span | Lifting Height | Price (USD) |
|---|---|---|---|
| RMG 30 Ton | 22-32m | 12.3-21m | $264,000-$338,000 |
| RMG 40 Ton | 22-32m | 12.3-21m | $352,000-$412,000 |
| RMG 50 Ton | 22-32m | 12.3-21m | $411,000-$471,000 |
Double Girder Railway Gantry Crane Prices
| Model | Capacity | Span | Price (USD) |
|---|---|---|---|
| AQ-MG | 10 Ton | 18-35m | $44,000-$110,000 |
| AQ-MG | 20 Ton | 18-35m | $73,000-$147,000 |
| AQ-MG | 32 Ton | 18-35m | $88,000-$176,000 |
| AQ-MG | 50 Ton | 18-35m | $110,000-$206,000 |
Single Girder Railway Gantry Crane Prices
| Capacity | Span | Lifting Height | Price (USD) |
|---|---|---|---|
| Single Girder 5 Ton | 10.5-31.5m | 6-12m | $14,000-$35,000 |
| Single Girder 10 Ton | 10.5-31.5m | 6-12m | $19,000-$43,000 |
| Single Girder 20 Ton | 10.5-31.5m | 6-12m | $29,000-$62,000 |
It’s important to note that the gantry crane pricing provided here is a general estimate, and it is advisable to consult with Aicrane professionals to obtain accurate pricing information tailored to your requirements. We can provide detailed quotations based on your specific needs.
Different Control Methods For Railway Gantry Cranes
The control methods for railway gantry cranes can vary depending on the specific model, configuration and user’s preference. The common types of controls used for railroad gantry cranes: pendant control, wireless remote control and cabin control.
Pendant Control
Pendant Control is a handheld control device connected to the crane by a cable. It typically has buttons or levers that allow the operator to control the crane’s movements, such as hoisting, lowering, trolley travel, and bridge travel.
Wireless Remote Control
Wireless Remote Control is a handheld device that communicates with the crane using radio frequency signals. The operator can control the crane’s movements from a safe distance, allowing for better visibility of the load and the surrounding area.
Cabin Control
Cabin Control is more often used with large gantry cranes. The cabin is equipped with various control mechanisms, including joysticks, buttons, and switches, which enable the operator to control the crane’s movements and perform other functions.
Selection Guide for Railway Yard Gantry Cranes
When selecting a gantry crane for railway yard, several factors need to be considered to ensure optimal performance and efficiency. Here is a selection guide that outlines key considerations:
Rail Yard Layout and Space
Evaluate the layout and available space in the railway yard. Determine the required span of the railway crane to cover the number of tracks and storage areas effectively. Consider any height restrictions or obstacles that may impact the crane’s movement and operation.
Lifting Capacity
Determine the maximum weight of the containers or cargo that will be handled in the railway operation. Select a railroad gantry crane with a lifting capacity that meets or exceeds the heaviest loads expected. Consider the future growth of cargo volumes to ensure the crane can handle potential increases in weight.
Rail-mounted or Rubber-Tired
Decide whether a rail-mounted gantry crane or a rubber-tired gantry crane is more suitable for the railway freight yard. RMGs are ideal for yards with fixed track layouts, while rubber tyred mobile gantry cranes offer flexibility and maneuverability in cargo handling. Also consider the terrain and ground conditions when deciding between rail or rubber-tired operation.
Container Size and Stacking
Consider the container sizes commonly handled in the railway logistics operations. Ensure the railway gantry crane can accommodate various container sizes, such as 20-foot, 40-foot, and 45-foot containers. Determine the required stacking height based on storage needs and available space for efficient container storage.
Operational Requirements
Assess the specific operational requirements of the railway yard. Consider factors such as the expected container throughput, productivity targets, and any specialized handling needs. Choose a crane that can meet the operational demands, taking into account factors like lifting speed, trolley movement, and automation capabilities.
Safety Features
Prioritize safety features when selecting a railroad crane. Look for features such as anti-collision systems, load monitoring sensors, emergency stop mechanisms, and operator safety controls.
Maintenance and Serviceability
Consider the ease of maintenance and serviceability of the gantry crane. Look for features such as accessible components, availability of spare parts, and reliable technical support from the railway gantry crane manufacturer or supplier. Assess the crane’s reliability and maintenance requirements to minimize downtime.
Cost and Budget
Evaluate your initial cost, including installation, as well as the long-term operating costs associated with the railway gantry crane. Consider the crane’s energy efficiency, maintenance costs, and potential upgrades or modifications required in the future. Balance the upfront investment with the expected return on investment and the crane’s lifespan.
By considering these factors, you can select a crane that aligns with your lifting and handling needs in railway logistics operations. You can also consult with experienced railway gantry crane manufacturers or suppliers who can provide valuable guidance throughout the selection process.
Aicrane One-Stop Service: From Consultation to After-Sales Support
Aicrane’s one-stop service is designed to offer customers a highly efficient and hassle-free solution for all their rail yard gantry crane requirements. By providing comprehensive support throughout the entire process, from initial consultation to after-sales service, Aicrane simplifies the procurement, installation, and after-sales support of railway gantry cranes. Below is an overview of the one-stop services offered by Aicrane.
Consultation and Needs Assessment
Aicrane begins the process with an in-depth consultation to fully understand the client’s project requirements. This phase includes:
- Site assessment: Aicrane experts analyze the rail yard or facility to determine the optimal crane specifications, layout, and operational needs.
- Detailed discussion: Clients are consulted on their specific operational goals, challenges, and preferences to ensure that the right lifting solution is chosen.
- Customization options: We offers various customization options for rail gantry cranes, including load capacity, span, lifting height, control systems, and safety features, ensuring that each crane is tailored to the client’s specific needs.
Tailored Solution Design
Once the consultation phase is complete, we provide a tailored solution design that meets the precise needs of the project. Key elements include:
- Technical drawings and layouts: Our engineers work with clients to develop accurate crane designs and layouts, ensuring a perfect fit for the operational environment.
- Performance optimization: The design phase also focuses on optimizing crane performance based on the specific type of work at the rail yard, such as container handling, heavy lifting, or load transferring.
- Cost and efficiency considerations: We strive to provide cost-effective solutions without compromising on quality or operational efficiency.
Procurement and Manufacturing
With the design approved, we manage the entire procurement and manufacturing process. This includes:
- High-quality materials: We ensure that the crane is manufactured using high-quality steel and other durable materials to guarantee long-term reliability and safety.
- Precision manufacturing: The manufacturing process follows strict quality control protocols, utilizing advanced technology to meet exact specifications.
Logistics and Delivery
Once the crane is completed, we take care of the logistics and delivery to ensure that the equipment arrives safely and on time. Services include:
- Pre-delivery checks: Before shipping, our cranes undergo thorough quality inspections and testing to verify that they meet performance and safety standards.
- Global shipping: We coordinate international shipping and handles all necessary documentation, customs clearances, and transportation.
- Timely delivery: Our logistics team works to ensure that the crane reaches the customer’s site according to the agreed-upon timeline.
Installation and Commissioning
We offer installation services to ensure proper assembly and integration of the gantry crane at the customer’s site. These services include:
- On-site or remote guidance: Our expert technicians provide on-site installation assistance or remote guidance through video calls and other digital tools to ensure the crane is installed correctly.
- Testing and commissioning: After gantry crane installation, we perform operational tests to ensure the crane functions as expected and complies with all safety standards.
- Training for operators: Our company also provides training to crane operators and maintenance personnel, helping them understand the system’s features and ensuring safe and efficient operation.
After-Sales Support
After the crane is fully operational, we continue to support customers with comprehensive after-sales services, including:
- Maintenance services: We offer preventive maintenance programs, ensuring that the crane stays in optimal working condition. Scheduled inspections, servicing, and part replacements are all part of this service.
- Spare parts supply: We ensure the availability of spare parts for quick replacements in case of wear or damage, minimizing downtime.
- 24/7 technical support: Customers can rely on our expert technicians for troubleshooting and support at any time.
