When your project demands lifting massive loads of 50 tons or more, you need a solution that can keep up. Our large overhead crane is designed to meet these exact requirements – handling extremely heavy materials, covering wide spans, and operating reliably in demanding industrial environments. Whether it’s for steel production, heavy equipment assembly, precast concrete production, these cranes help you achieve efficiency, safety, and project success.
Explore Our Large Overhead Crane Models and Key Specifications
Our large overhead bridge cranes are designed to deliver safe, precise, and efficient lifting for a wide range of heavy industrial projects. With multiple models available, each crane can be tailored to meet your facility’s layout, load requirements, and operational needs.
All of our large overhead crane models are fully customizable to meet the unique requirements of different industrial projects. To understand what sets these cranes apart, let’s take a closer look at their key technical advantages and innovative features that ensure efficient, precise, and safe heavy lifting.
Key Technical Strengths and Smart Innovations of Aicrane Large Overhead Cranes
Aicrane large overhead cranes are engineered with advanced technologies and innovative design concepts to meet the demanding requirements of heavy-duty lifting applications. From precise control systems to intelligent safety features, every component is optimized to ensure reliability, efficiency, and long-term performance in challenging industrial environments.
Advanced Structural Engineering
Double or Multi-Girder Configuration: Ensures superior load-bearing capacity and structural rigidity, ideal for large spans and heavy-duty operations.
Finite Element Analysis (FEA): Optimized design for minimal deflection and enhanced fatigue resistance.
High-Strength Steel Materials: Improves durability and extends service life under continuous operation.
Precision Drive and Control Technology
Variable Frequency Drive (VFD): Enables smooth start and stop, reduces mechanical impact, and extends component lifespan.
PLC Control System: Provides precise positioning, automatic operation logic, and real-time fault monitoring.
Servo / Inverter Control: Enhances hoisting and traveling accuracy, ideal for applications requiring precision handling.
Remote and Cabin Dual Control Modes: Offers flexibility for different working conditions and operator preferences.
Smart and Automated Operation Systems
Anti-Sway and Auto-Positioning System: Reduces load swing and improves operational stability.
IoT-Based Remote Monitoring: Tracks overhead bridge crane performance data and maintenance status in real time.
Digital Twin Technology: Simulates crane operation digitally to optimize maintenance and prevent downtime.
Safety and Protection Innovations
Overload Protection System: Prevents overloading and ensures safe operation.
Collision Avoidance Sensors: Detect obstacles automatically to prevent accidents.
Limit Switches & Emergency Stop System: Provide multi-layer protection for critical operations.
Energy-Saving and Environmental Design
Frequency Conversion Speed Regulation: Reduces energy consumption and mechanical wear.
Lightweight Structural Design: Decreases dead weight, improving overall system efficiency.
High-Efficiency Motors and Gearboxes: Lower energy loss and noise levels during continuous operation.
Maintenance-Friendly Modular Design
Modular Component Structure: Simplifies assembly, disassembly, and part replacement, reducing maintenance time and cost.
Easy Access Layout: Key components such as hoists, motors, and electrical panels are positioned for convenient inspection and servicing.
These advanced structural, control, and intelligent features make our large overhead cranes reliable, efficient, and safe in even the most demanding industrial environments. The next section showcases real customer projects, demonstrating how our cranes perform in heavy industrial applications.
Customer Cases: Large Overhead Crane Projects in Action
Heavy Mold Handling in St. Petersburg, Russia
For a leading heavy machinery manufacturer in Russia, we supplied a custom large overhead crane with a 64-ton capacity (32+32t dual hoists), a 22.5-meter span, and an 11-meter lifting height, designed to support efficient and reliable heavy mold handling in their fast-paced production environment.
Customer Needs & Challenges
The customer required a solution that could safely lift heavy molds in a fast-paced production line, fit seamlessly into the existing workshop layout, and deliver precise, reliable performance for specialized mold-handling processes.
Technical Solution & Highlights
Robust Double Girder Design: High rigidity and load capacity for large-span operations
Precise Customization & Integration: Designed to fit exact span, lifting height, and workflow requirements
High Safety & Efficiency: Synchronized dual hoists enable balanced lifting of heavy molds
Customer Feedback
“The crane has been reliable and efficient from day one, greatly improving our mold handling process. We also appreciate the professional installation support and responsive service. This positive experience gave us the confidence to purchase a second crane and continue our cooperation.” – Nikolai, Senior Engineer
Heavy Machinery Manufacturing – Large Bridge Crane 50 TonMining Project – Large Overhead Crane 80 TonSteel Mill – Large Overhead Crane 110 TonPower Plant – Large Overhead Crane 275 Ton
We look forward to collaborating with more clients, providing customized large overhead cranes to support the safe and efficient completion of their major projects. Considering purchasing a big overhead crane for your project? Next, let’s explore how much it costs to invest in a large overhead crane and which factors can influence the final price.
How Much Does It Cost to Invest in A Large Overhead Crane?
Investing in a large overhead bridge crane is a major decision for any industrial project. Understanding the typical investment range and the factors that influence pricing can help you plan effectively and make informed decisions.
Large Overhead Crane Price Overview
To give a practical example, here is the price range for our large overhead crane 50 ton capacity, all with spans between 10.5 m and 31.5 m. Different models and specifications naturally lead to different investments:
AQ-QD: $42,000 – $77,000
AQ-QDX: $35,000 – $70,000
AQ-QDY: $93,800 – $126,000
These prices are indicative and may vary depending on customization, control systems, and additional features required for your project.
Factors Affecting Large Overhead Crane Pricing
Several key factors directly influence the investment required for a large overhead crane:
Crane Capacity and Span – Higher load capacities and longer spans require stronger structural materials, reinforced frameworks, and more powerful motors, which increase both material and manufacturing costs.
Crane Type and Design – Specialized designs such as double girder, dual-trolley, explosion-proof, or foundry-type cranes involve custom engineering, additional components, and stricter safety standards, leading to higher prices.
Materials and Component Quality – Using high-strength steel, precision motors, durable gearboxes, and advanced control systems improves efficiency and lifespan, but these high-quality components naturally raise the overall investment.
Control Systems and Automation – Advanced systems including PLC, servo drives, remote operation, and digital monitoring features enhance operational reliability and safety, yet they add to the cost due to electronics, software, and integration.
Customization and Integration – Tailoring the crane to a specific workshop layout, workflow, and existing infrastructure may require extra design work, structural adjustments, or interface engineering, increasing engineering and fabrication expenses.
Understanding these factors allows you to balance upfront cost with long-term efficiency, safety, and reliability.
We are ready to help you select the right large overhead crane for your project, fully customized to meet your workflow and operational needs. For a personalized large overhead crane price quotation or consultation, contact our team today.
Integrated EPC Solutions for Large Overhead Crane Projects
Beyond supplying high-quality large overhead cranes, Aicrane offers comprehensive EPC services for large industrial facilities. Our turnkey solutions cover the entire project lifecycle, including:
Industrial park overall planning and designStrategic planning and design of the entire industrial facility, optimizing layout, workflow, material flow, and crane placement to maximize operational efficiency and safety.
Steel structure workshop constructionComplete design and construction of steel structure workshops, including foundations, beams, columns, and all structural components, tailored to meet industrial project requirements.
Crane System Manufacturing and InstallationProviding fully customized large overhead cranes, from fabrication to on-site installation, ensuring smooth integration with the workshop and operational readiness.
Supporting Infrastructure ConstructionDesign and construction of essential facility infrastructure, including access roads, drainage systems, office buildings, dormitories, and other auxiliary structures.
By integrating industrial facility construction and crane systems within a single design and execution framework, our EPC approach ensures:
Structural compatibility and operational safety
Reduced project timelines through streamlined planning and coordination
Lower communication and coordination costs by managing all aspects under one provider
With Aicrane integrated EPC solutions, you can receive a fully coordinated, turnkey industrial facility equipped with optimized large overhead cranes, enabling safer, more efficient, and reliable operations from day one.
After-Sales Support & Long-Term Service Assurance for Your Large Crane Projects
After your project is delivered and operational, Aicrane remains fully committed to supporting all aspects of the facility. From the large overhead crane systems to the steel structure workshop and supporting infrastructure, our after-sales services and customer support are designed to ensure everything operates safely, efficiently, and reliably over the long term.
Operation & Maintenance TrainingComprehensive training programs for your team, covering routine inspections, preventive maintenance, troubleshooting, and operational best practices.
Spare Parts AvailabilityTimely supply of genuine parts and components to minimize downtime and maintain peak performance.
Technical Support & ConsultationContinuous access to our engineering experts for guidance on system upgrades, modifications, and optimization.
Together, these services ensure that your project continues to deliver reliable, safe, and efficient operations long after delivery. Contact our team today to discuss your project requirements and explore a complete solution, including large overhead cranes, integrated workshop construction, and supporting infrastructure.