From manufacturing and construction to ports and terminals, the industrial crane offers the flexibility, precision, and power required to handle heavy loads efficiently and safely. The use of efficient and dependable cranes helps reduce the need for manual labor, lowers the risk of worker injuries, and boosts operational speed and efficiency. Read on to explore the different types of cranes used in industry, their specific uses in industries, and find a perfect solution for your business.
Types of Crane Used in Industries
Overhead Industrial Crane
An industrial overhead crane, also known as an EOT crane or bridge crane, is one of the most common types of cranes used in industries. This crane consists of a bridge that spans the width of a workspace and runs along elevated tracks fixed to the building’s walls or a structure. The bridge carries a hoist or trolley that can move horizontally and vertically to lift and position loads.
Discover Our Overhead Crane Types In Industries:
AQ-LD Basic Type Single Girder Overhead Industrial Crane
| PARAMETERS OF AQ-LD | |
|---|---|
| Load capacity | 1-25t |
| Span | 7.5-31.5m |
| Lifting height | 6-30m |
| Lifting speed | 0.3-8m/min |
| Hoist running speed | 20m/min |
| Crane running speed | 20m/min |
| Work duty | A3, A4 |
| Custom designs available | |
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AQ-HD European Standard Single Girder Industrial Overhead Crane
| PARAMETERS OF AQ-HD | |
|---|---|
| Load capacity | 1-20t |
| Span | 7.5-28.5m |
| Lifting height | 6-18m |
| Lifting speed | 0.8/5m/min |
| Hoist running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A5 |
| Custom designs available | |
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AQ-QD Basic Type Double Girder Industrial Bridge Crane
| PARAMETERS OF AQ-QD | |
|---|---|
| Load capacity | 5-450t |
| Span | 10.5-31.5m |
| Lifting height | 6-24m |
| Lifting speed | 2.1-11.5m/min |
| Trolley running speed | 27-40m/min |
| Crane running speed | 42-75m/min |
| Work duty | A3-A7 |
| Custom designs available | |
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AQ-QDX European Standard Double Girder Industrial Crane
| PARAMETERS OF AQ-QDX | |
|---|---|
| Load capacity | 5-320t |
| Span | 10.5-31.5m |
| Lifting height | 6-24m |
| Lifting speed | 0.2-10.7m/min |
| Trolley running speed | 2.4-33m/min |
| Crane running speed | 4.2-68m/min |
| Work duty | A3-A5 |
| Custom designs available | |
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AQ-LH Hoist Double Girder Industrial Overhead Crane
| PARAMETERS OF AQ-LH | |
|---|---|
| Load capacity | 5-50t |
| Span | 10.5-31.5m |
| Lifting height | 6-30m |
| Lifting speed | 0.18-8m/min |
| Trolley running speed | 20m/min |
| Crane running speed | 20m/min |
| Work duty | A3, A4 |
| Custom designs available | |
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AQ-NLH European Hoist Double Girder Industrial Crane
| PARAMETERS OF AQ-NLH | |
|---|---|
| Load capacity | 5-80t |
| Span | 10.5-31.5m |
| Lifting height | 6-18m |
| Lifting speed | 0.4-5m/min |
| Trolley running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A5 |
| Custom designs available | |
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Gantry Industrial Crane
A gantry industrial crane for sale is similar to an overhead crane, but has a distinct difference in design. This type of crane for industry features a structure with legs that move along the ground on rails or wheels. This allows the crane to be used both indoors and outdoors, making it highly versatile. The industrial gantry crane is ideal for areas where overhead clearance or a building structure is not available to support traditional bridge cranes.
Explore Our Types of Gantry Cranes in Industry:
AQ-MH Basic Type Single Girder Industrial Gantry Crane
| Model | AQ-MH |
|---|---|
| Load capacity | 3-20t |
| Span | 8-35m |
| Lifting height | 6-18m |
| Lifting speed | 0.33-8m/min |
| Hoist running speed | 20m/min |
| Crane running speed | 20m/min |
| Work duty | A3, A4 |
| Custom designs available | |
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AQ-NMH European Standard Single Girder Gantry Industrial Crane
| Model | AQ-NMH |
|---|---|
| Load capacity | 3.2-20t |
| Span | 8-35m |
| Lifting height | 6-12m |
| Lifting speed | 0.66-5m/min |
| Hoist running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A5 |
| Custom designs available | |
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AQ-MG Double Girder Industrial Gantry Crane
| Model | AQ-MG |
|---|---|
| Load capacity | 5-500t |
| Span | 18-35m |
| Lifting height | 6-18m |
| Lifting speed | 1.5-11.5m/min |
| Trolley running speed | 10-40.1m/min |
| Crane running speed | 16-50m/min |
| Work duty | A3-A7 |
| Custom designs available | |
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AQ-BMG Industrial Semi Gantry Crane
| Model | AQ-BMG |
|---|---|
| Load capacity | 5-32t |
| Span | 12-30m |
| Lifting height | 6-12m |
| Lifting speed | 6-11.5m/min |
| Trolley running speed | 37-40.1m/min |
| Crane running speed | 37.7-40.1m/min |
| Work duty | A3-A6 |
| Custom designs available | |
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RTG Industrial Rubber Tyred Gantry Crane
| Model | RTG |
|---|---|
| Load capacity | 5-500t |
| Span | 5-35m |
| Lifting height | 6-18m |
| Lifting speed | 1-10m/min |
| Trolley running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A3-A5 |
| Custom designs available | |
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RMG Industrial Rail Mounted Crane
| Model | RMG |
|---|---|
| Load capacity | 30-50t |
| Span | 18-35m |
| Lifting height | 12.3-21m |
| Lifting speed | 9.2-12.5m/min |
| Trolley running speed | 45-56m/min |
| Crane running speed | 42-50m/min |
| Work duty | A6-A8 |
| Custom designs available | |
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Key Differences Between These Two Types of Industrial Cranes
Mounted on fixed overhead tracks, supported by building walls.
Design
Supported by legs that move along tracks or wheels on the ground.
Fixed in place, can only move along the overhead track.
Mobility
Mobile, can be mounted on rubber tires for easy movement.
Primarily used indoors in workshops and warehouses.
Applications
Used both indoors and outdoors, especially in heavy-duty environments like ports and construction sites.
Requires sufficient overhead clearance.
Space Requirements
Does not require overhead support, but needs space on the ground for legs to move.
By understanding the different industrial crane types, along with their differences and advantages, you can choose the ideal solution to meet your industrial material handling needs effectively, ensuring efficiency and safety in your operations.
Which Industries That Use Cranes?
Construction Industry
The construction industry, such as road and bridge construction, tunnel construction, and subway construction, involves a variety of heavy-duty tasks that require specialized industrial crane equipment for lifting, transporting, and positioning materials and structures.
Explore types of industrial crane and equipment for the construction industry:
Overhead crane is generally used in workshops or fabrication yards where large components are fabricated for use in construction projects.
Gantry crane is ideal for heavy lifting at construction yards, where they can be used to move large loads from one location to another. Especially, mobile gantry crane is versatile and can be moved flexibly across construction sites to handle various tasks.
Straddle carrier crane is ideal for tasks such as lifting and moving precast concrete beams, handling large slabs and segments, and placing bridge decks or superstructures. With high mobility, stability, and capacity to operate on uneven terrain, our straddle carriers ensure precise placement of critical components in road and bridge projects.
Shipbuilding and Maintenance Industry
In shipbuilding and maintenance, cranes are essential for handling large and heavy ship components, from hull sections to engines.
Explore types of industrial cranes for the shipbuilding & maintenance:
Overhead cranes are commonly used in workshops and factory areas within shipyards, offering the advantage of lifting materials and components without obstructing floor space.
Gantry cranes are commonly found in shipyards for lifting and moving large components of ships. These cranes operate on rails or tracks and are typically used for heavy-duty lifting tasks in shipbuilding.
The mobile boat hoist is a specialized type of crane designed for lifting boats and vessels in and out of the water. These cranes are commonly used in marinas, shipyards, and boatyards, where boats need to be moved between water and dry land for maintenance, repairs, or storage.
Manufacturing Industry
Manufacturing plants often require cranes to transport heavy raw materials and finished products, such as steel, metal sheets, and machinery parts. Cranes are also used for assembly line operations, where lifting precision is critical.
Discover the different types of cranes used in the manufacturing industry:
Overhead crane is one of the most commonly used cranes in the manufacturing industry to move large machines, materials, and products across production lines. This type of crane in industry can maximize space utilization as it operates overhead.
Gantry crane can be used indoors or outdoors in a manufacturing plant and is ideal for handling large, heavy, or bulky machinery components. In particular, our rubber tyred gantry crane is highly popular for material handling in this sector, as it offers the flexibility to move freely across large work areas and is suitable for areas with varying ground conditions.
Steel Industry
Cranes are used in various stages of steel production, from handling raw materials like iron ore and coal to moving finished steel products like beams, sheets, and coils.
Discover the main types of industrial cranes used in the steel industry:
Charging crane is generally used to transport raw materials (like scrap metal, ore, and other additives) to the furnace for the steelmaking process. These charging cranes are found in the charging bay or the charging area of the steel plant, and can be equipped with buckets to scoop and load the raw materials into furnaces.
Ladle handling crane is used to move ladles between the steelmaking furnace and the casting area or the refining station. These cranes are equipped with specially designed ladle hooks to ensure the safe transport of molten steel. The ladle crane is typically positioned above the steel-making furnace and casting area.
Scrap handling crane is primarily used for loading and unloading scrap metal into or out of scrap yards and onto charge buckets or scrap baskets for the furnace. These cranes are often equipped with grab buckets or electromagnets to handle heavy scrap materials. The scrap handling crane is often found in the scrap yard or adjacent to furnace charging areas.
Billet handling crane is used to move billets after casting for further processing such as rolling, forging, or heat treatment. These cranes are found in billet storage or processing areas, and are equipped with heavy slab clamps to handle heavy, long, and hot billets.
Coil handling crane is specialized for handling steel coils, which are produced during the rolling process in steel mills. These cranes are equipped with specialized lifting hooks or coil tongs designed to securely lift and transport coils without damaging them. The steel coil handling crane typically found in areas like coil storage, coil processing stations, and warehouse areas, where coils are stored, stacked, or moved to various stages in the production process.
Plate handling crane is used to move large steel plates, which are flat, rectangular sections of steel produced after rolling. These cranes are often equipped with specially designed grabs or lifting beams that can securely handle large, flat steel plates. The steel plate handling cranes are typically located in areas such as plate storage, plate processing, and shipping yards, where the steel plates are stored or further processed before being shipped to customers.
Precast Concrete Industry
The precast concrete industry involves the manufacture of concrete products that are cast in molds before being transported to construction sites. Cranes are commonly used in this industry for handling precast concrete components like beams, slabs, and columns, which are often heavy and bulky.
Explore the various types of cranes used in the precast concrete industry:
Overhead crane, including single girder and double girder type, is commonly used in precast concrete plants. These cranes are mounted on elevated tracks and can move along the entire length of the production area.
Gantry crane is often used in outdoor or large-scale precast concrete operations. These cranes, which run on rails, straddle the load and can move across large yards or factory floors. The gantry crane used in industry can also be equipped with rubber tires, offering enhanced mobility and flexibility.
Ports and Container Terminals
Ports and container terminals are bustling hubs of activity where cranes are used to load and unload cargo, manage containers, and assist with the movement of materials to and from ships, trucks, and trains.
Discover the types of cranes used in ports and container terminals:
Rail mounted gantry (RMG) crane is a fixed crane that run on rails. These RMG cranes are typically used in container terminals with a rail network for transporting containers between ships, storage yards, and rail cars.
Rubber tyred gantry (RTG) crane is a mobile crane that runs on rubber tires. These cranes are commonly used in container yards for stacking and moving containers. They are ideal for use in areas where there are no fixed tracks or in more compact terminals, providing flexibility in container handling.
Our cranes are not limited to the industries mentioned above. We offer custom industrial cranes tailored to meet the specific needs of various sectors that require heavy lifting and material handling. Looking for a tailored lifting solution for your industrial needs? Here’s how we can customize a crane to perfectly match your lifting requirements and operational demands.
How We Customize a Crane for Industrial Use
Initial Consultation: Understanding Your Requirements
The first step in customizing a crane is understanding the specifics of your project. We begin by engaging with you to learn about your unique operational environment and requirements. This involves:
- Load Capacity: How heavy are the loads that need to be lifted?
- Work Environment: Is the crane used indoors or outdoors? Will it be exposed to extreme temperatures, moisture, or corrosive materials?
- Space Constraints: What is the available space for crane operation, and how much vertical and horizontal reach is required?
- Work Cycle: How often will the crane be used, and what type of work cycle is expected (e.g., a heavy duty overhead crane for continuous operation, a light duty crane for occasional use)?
This initial consultation helps us understand the needs and challenges of your specific application and sets the foundation for designing a custom industrial crane.
Design and Engineering: Tailoring to Specific Needs
Once we have a clear understanding of your needs, our engineering team begins the industrial crane design phase. Here’s how we customize the crane’s components:
- Load Capacity: Based on the weights your crane needs to lift, we will select the appropriate hoist, winch, and structural components.
- Span and Height: Whether you need an industrial small crane with a small span for tight spaces or a large span to cover wide work areas, we adjust the crane’s width and lifting height. We’ll also factor in the required clearance for overhead structures and the height of the items being lifted.
- Material and Durability: Depending on your operating environment, we may choose materials that are corrosion-resistant, or materials that can withstand extreme temperatures.
- Mobility: For applications that require an industrial mobile crane, we can design rubber tired gantry cranes for flexible movement between different areas of your facility.
- Safety Features: We incorporate advanced safety systems such as anti-sway mechanisms, overload protection, emergency stop functions, and fail-safe systems to ensure safe crane operation.
Testing and Quality Control: Ensuring Optimal Performance
After the industrial crane design is finalized, we move on to manufacturing and assembly. Every crane undergoes rigorous testing to ensure it meets safety standards, performs as expected, and adheres to industry regulations. This could include load testing, functionality tests, and inspection of all components such as the hoist, trolley, and control systems.
Our quality control team ensures that the crane meets your requirements for performance, safety, and durability before it’s shipped to your site.
Custom Installation and After-Sales Service: Ensuring Smooth Setup and Operation
Once the crane is ready, our experienced installation team will assist with the setup. Depending on your location and preference, we offer both on-site and remote installation guidance. Our after-sales support team is also available to provide maintenance services, training for your operators, and any necessary parts to keep your crane running smoothly.
Customizing a crane is a collaborative process, where multiple teams within our company work together to deliver the perfect solution for our customers. If you’re looking for reliable industrial crane manufacturers, feel free to contact us. We’re here to provide the ideal solution tailored to your industry’s lifting requirements.
Get an Industrial Crane Price from Aicrane
When it comes to purchasing an industrial crane, one of the first things you’ll need to determine is the price. However, since there are different types of cranes in industry and they are highly customized to different industries, the price can vary significantly based on several key factors such as lifting capacity, span, lifting height, work duty, customization, and more. Here we provide you with some general price ranges for reference.
Aicrane Industrial Crane Price Ranges
| Crane Type | Model | Capacity | Span | Price Range (USD) |
|---|---|---|---|---|
| Overhead Type | AQ-LD Basic Single Girder Model | 5-20 tons | 7.5-28.5m | $2,700 – $12,000+ |
| AQ-HD European Standard Single Girder Model | 5-20 tons | 7.5-22.5m | $6,200 – $22,800+ | AQ-QD Basic Double Girder Model | 20-50 tons | 10.5-31.5m | $13,900 – $68,000+ |
| AQ-LH Electric Hoist Model | 20-50 tons | 10.5-31.5m | $13,000 – $54,000+ | |
| AQ-NLH European Hoist Model | 20-50 tons | 10.5-31.5m | $20,900 – $69,000+ | |
| Gantry Type | AQ-MH Basic Single Girder Model | 5-20 tons | 10.5-31.5m | $9,600 – $48,000+ |
| AQ-NMH European Standard Single Girder Model | 5-20 tons | 10.5-31.5m | $13,700 – $57,900+ | |
| AQ-MG Basic Double Girder Model | 20-50 tons | 18-35m | $68,900 – $193,000+ |
Getting a Detailed Quote
To get an accurate gantry or overhead crane price quote from Aicrane, it’s essential to provide detailed information about your requirements, including:
Type of crane needed (e.g., overhead or gantry)
The type of load the crane will lift
Lifting capacity, span, and lifting height
Duty cycle and frequency of use
Working environment
Any specific customization needs
Once we have this information, we can provide you with a tailored quote that fits your exact needs and budget.
Different Control Systems for Industrial Cranes
Control systems are integral to the smooth operation of industrial cranes, with different methods tailored to specific applications and operational needs.
Pendant Control System
The pendant control system is one of the most basic crane control systems, often used in small industrial cranes. It involves a control pendant (a hand-held device) that is connected to the crane through a cable. The operator uses the pendant to control crane movements, such as lifting, lowering, traveling, and rotating.
Wireless Remote Control System
The industrial crane remote control system allows crane operators to control the crane from a distance. This system uses a wireless transmitter, typically in the form of a handheld device, which communicates with a receiver on the crane. It offers more flexibility compared to the pendant control system.
Cabin Control System
The cabin control system places the operator inside a cabin on the crane, where they can control all crane movements with joysticks, buttons, or touch panels. This system is widely used for large industrial cranes, where precise control and visibility are critical.
Automated and Semi-Automated Control Systems
Some industrial crane equipment such as industrial port cranes are increasingly equipped with automated or semi-automated control systems. These systems rely on sensors, cameras, and advanced software to control crane operations. The crane can perform certain functions autonomously, like lifting, moving, or stacking loads, under the supervision of an operator.
Understanding Industrial Crane Parts
Understanding the industrial crane and parts is essential for ensuring the machine operates efficiently and safely. Below are the key parts that make up an industrial crane machine.
Hoist MechanismAt the heart of every industrial hoist crane is the hoist mechanism, which is responsible for lifting and lowering loads. The hoist consists of several critical parts: motor, drum, wire rope and hook.
Bridge GirderThe bridge girder system is the primary structural component of overhead cranes. It provides the support for the hoist mechanism and allows the crane to move horizontally across the workspace.
End Trucks and WheelsThe end trucks are located at both ends of the bridge and are responsible for moving the crane along its runway. They contain wheels that roll along the rail system, providing mobility to the entire crane.
Control SystemThe control system, including the control panel, sensors, and PLC, coordinates crane movements. It’s critical for accurate and safe operation, providing real-time data and control over the crane’s functions.
Drive MechanismThis system, consisting of motors, reducers, and brakes, powers the crane’s movement along its track. A well-maintained drive mechanism ensures controlled movement and safety.
Runway SystemThe runway system, consisting of rails and support beams, provides a stable track for crane movement. It requires regular inspection to ensure smooth operation.
The Rapid Growth of Industrial Cranes: A Key Player in Modern Industry
The industrial crane market has seen rapid growth, driven by factors such as global industrialization and the increasing demand from various industries. Unlike other crane segments, industrial lifting cranes are highly versatile, playing crucial roles in sectors like construction, manufacturing, mining, and logistics.
According to a Crane Market Report by Grand View Research, the construction industry accounted for the largest revenue share of over 35.3% in 2023 and is projected to see the fastest growth rate in the coming years. The industrial sector is also expected to experience significant expansion during the forecast period.
Industrial cranes are increasingly seen as integral to meeting the high standards of safety and productivity demanded by modern industries. With rising safety regulations and the need to improve operational efficiency, industries are turning to cranes that provide high reliability and performance. So, don’t wait to upgrade your operations. Choose high-quality industrial cranes that deliver both safety and performance. Contact us today to explore the perfect solutions for your business needs!
