Aicrane industrial gantry cranes are widely used in various industries, including manufacturing, construction, shipping, and logistics to lift and move heavy loads such as steel beams, containers, machinery, and other large equipment. With capacities ranging from 5 tons to over 500 tons, our cranes are available with various types, including single girder, double girder, semi-gantry, rubber tyred gantry, and rail-mounted cranes, ensuring versatile solutions for diverse applications.
Types of Industrial Gantry Cranes for Sale
Double Girder Industrial Gantry Crane
Double girder industrial gantry cranes are designed for heavy-duty applications, featuring two horizontal beams. These double girder gantry cranes can handle much higher loads, often up to 500 tons or more, and are used in large-scale industrial applications like shipbuilding, steel mills, and heavy equipment manufacturing.
Specifications of Double Girder Type
| Model | AQ-MG |
|---|---|
| Load capacity | 5-500t |
| Span | 18-35m |
| Lifting height | 6-18m |
| Lifting speed | 1.5-11.5m/min |
| Trolley running speed | 10-40.1m/min |
| Crane running speed | 16-50m/min |
| Work duty | A3-A7 |
| Custom designs available | |
Single Girder Industrial Gantry Crane
Single girder industrial gantry crane for sale has one main horizontal beam and is suitable for light duty to medium duty lifting tasks. It is cost-effective, easy to install, and typically used for lighter loads up to 20 tons. The single girder gantry crane is commonly found in small workshops, warehouses, and maintenance facilities.
Specifications of Single Girder Type
| Model | AQ-MH |
|---|---|
| Load capacity | 3-20t |
| Span | 8-35m |
| Lifting height | 6-18m |
| Lifting speed | 0.33-8m/min |
| Hoist running speed | 20m/min |
| Crane running speed | 20m/min |
| Work duty | A3, A4 |
| Custom designs available | |
Semi-gantry Industrial Crane
An industrial semi gantry crane is a unique variation where one side of the crane runs on rails or wheels, while the other side is supported by a building structure. This design saves space and reduces installation costs, making it ideal for facilities with limited floor area. Semi gantry cranes are often used in factories, workshops, and warehouses where part of the crane needs to run along an existing wall or structure.
Specifications of Semi Gantry Type
| Model | AQ-BMH European Standard |
|---|---|
| Load capacity | 3.2-20t |
| Span | 8-30m |
| Lifting height | 6-18m |
| Lifting speed | 0.66-5m/min |
| Trolley running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A5 |
| Custom designs available | |
Industrial Rubber Tyred Gantry Crane
RTG rubber tyred gantry cranes are mobile gantry cranes equipped with rubber tires, allowing them to move freely without being limited to a specific track. These rubber tyre gantry cranes are often used in industries where materials need to be transferred flexibly across large areas.
Specifications of Rubber Tyred Type
| Model | RTG |
|---|---|
| Load capacity | 5-500t |
| Span | 5-35m |
| Lifting height | 6-18m |
| Lifting speed | 1-10m/min |
| Trolley running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A3-A5 |
| Custom designs available | |
Industrial Rail Mounted Gantry Crane
Rail mounted gantry (RMG) cranes run on fixed rails and are typically used in container terminals and rail yards. These RMG cranes are ideal for repetitive, high-volume tasks such as loading and unloading containers from trains and ships.
Specifications of Rail Mounted Type
| Model | RMG |
|---|---|
| Load capacity | 30-50t |
| Span | 18-35m |
| Lifting height | 12.3-21m |
| Lifting speed | 9.2-12.5m/min |
| Trolley running speed | 45-56m/min |
| Crane running speed | 42-50m/min |
| Work duty | A6-A8 |
| Custom designs available | |
Empowering Industries: Success Stories from Our Customers
Over the years, we have successfully collaborated with numerous businesses across various industries, helping them improve efficiency, safety, and productivity. Here we will share some of our notable customer project cases that demonstrate how our gantry crane solutions address the specific needs of various industries.
Logistics Hub: 45 Ton Gantry Crane For Container Handling in Kazakhstan
A logistics hub in Almaty, Kazakhstan required a specialized container gantry crane to efficiently handle the lifting of 20-foot, 40-foot, and 45-foot containers. The existing container handling equipment was unable to meet the growing demands of their operations.
We supplied a dedicated container gantry crane (RMG) with the following specifications:
- Lifting Capacity: 45 tons
- Span: 38 meters
- Lifting Height: 15 meters (suitable for 4+1 container stacking)
- Cantilever: 7 meters + 9 meters
Tunnel Construction: 50 Ton Gantry Crane For Lifting Waste in Russia
In St. Petersburg, a municipal construction project required a heavy-duty gantry crane for lifting waste within a tunnel. We installed a robust double girder gantry crane with the following specifications:
- Lifting Capacity: 50 tons
- Span: 40 meters
- Lifting Height: 80 meters
- Cantilever: 5 meters
Wood Processing: 40 Ton Gantry Crane For Handling Lumber in Russia
A wood processing company in Ukhta, Russia, needed a gantry crane to lift lumber efficiently. The company sought a lifting solution that could enhance their material handling operations.
We supplied a double girder gantry crane with the following specifications:
- Load Capacity: 40 tons
- Span: 32 meters
Metal Fabrication: 64 Ton Gantry Crane For Steel Pipe Handling in Russia
In Liski, Russia, a steel manufacturing facility required a powerful lifting solution for handling steel pipes. The previous equipment could not handle the volume and weight of the materials.
We designed and supplied a double girder gantry crane with the following specifications:
- Lifting Capacity: 64 tons (32 tons + 32 tons)
- Span: 42 meters
- Lifting Height: 12 meters
Mold Manufacturing: 32/20 Ton Rubber Tyred Crane For Injection Mold Handling in the USA
A client in the automotive industry needed a rubber tired crane to lift and maneuver injection molds within their warehouse. The challenge was to rotate the molds smoothly and safely during production.
We delivered a 32/20-ton rubber tyred gantry crane with the following specifications:
- Span: 11.7 meters
- Lifting Height: 7.7 meters
- Total Height: 9.5 meters
This crane featured two hoist trolleys to facilitate the rotation of molds, ensuring stable lifting and positioning.
Tank Manufacturing: 40 Ton Rubber Gantry Crane For Steel Tank Handling in the USA
A client needed an efficient rubber tyred crane for transporting and loading processed tank bodies within their factory yard. Previously, they relied on forklifts, which were inefficient and struggled with larger tank sizes.
We supplied a rubber tired gantry crane with the following specifications:
- Load Capacity: 40 tons
- Span: 19.8 meters
The crane’s design included a versatile four-wheel steering mechanism, enabling movements such as forward, backward, 90-degree lateral shifts, 45-degree diagonal movement, and pivot turns. The crane was also equipped with a wireless remote control for simple operation.
Benefits of Industrial Gantry Cranes
- Versatility: Industrial gantry cranes are adaptable to a wide range of applications and environments, from indoor workshops to outdoor shipyards.
- Heavy Load Capacity: Gantry cranes are designed to lift extremely heavy loads, making them indispensable for heavy industries that handle large, bulky, or heavy materials.
- Mobility: Depending on the type, gantry cranes can be stationary (rail-mounted) or mobile (rubber-tyred), providing flexibility in material handling operations.
- Cost-Efficiency: Industrial gantry cranes, especially portable or single girder models, are cost-effective solutions for small and medium-scale industries. They do not require a permanent overhead structure, reducing installation costs.
- Increased Productivity: With their ability to lift and transport large loads quickly and safely, industrial gantry cranes help improve workflow and increase productivity in industrial settings.
- Safety: Gantry cranes are equipped with safety features such as overload protection, emergency stop buttons, and anti-sway systems, ensuring the safety of both operators and materials.
How Industry-Specific Factors Influence Gantry Crane Selection
Choosing a gantry crane for industrial use goes beyond simply picking a model. Each industry has unique demands that directly impact the type of crane required. Here we’ll explore how different industries impact gantry crane selection and provide guidance on choosing the right crane for your specific application.
Industry Requirements and Standards
Different industries have distinct requirements and regulatory standards that must be met when selecting a gantry crane. For instance:
- In construction, cranes often face harsh environments and heavy lifting requirements. A robust gantry crane with high load capacity and durability is essential, along with compliance to safety regulations like OSHA standards.
- In manufacturing, precision is key. An industrial gantry crane may need to feature advanced control systems to ensure accurate lifting and positioning of components.
- For marine applications, marine gantry cranes must withstand corrosive environments. Selecting cranes with appropriate materials and protective coatings is critical for longevity and reliability.
Understanding the specific regulations and requirements of your industry can help narrow down the features and specifications necessary for your gantry crane.
Load Capacity
The load capacity of an industrial gantry crane is one of the most crucial factors to consider. Different industries have varying lifting requirements, such as:
- Heavy Industries: Industries such as steel manufacturing or construction may require heavy duty gantry cranes with a capacity ranging from 20 to 500 tons to handle heavy equipment, steel beams, and other substantial loads.
- Light Manufacturing: For light manufacturing or assembly applications, a light duty gantry crane with a capacity of 1 to 15 tons may suffice, making it cost-effective and efficient.
Before selecting a gantry crane for your industry, conduct a thorough assessment of your lifting requirements. Consider the maximum weight of the loads you will be handling, as well as any potential future needs that may arise.
Span and Height Requirements
The physical dimensions of your work environment play a significant role in selecting the right gantry crane. Factors to consider include:
- Span: The distance between the legs of the gantry crane affects its lifting range. In narrow spaces, a crane with a shorter span may be necessary, while larger operations may require a broader span to accommodate extensive lifting tasks.
- Lifting Height: The required lifting height is another critical consideration. Depending on the nature of your operations, you may need a gantry crane that can lift loads to significant heights, such as in manufacturing or shipping operations where containers or materials are stacked high.
Our industrial gantry cranes come with customizable spans and lifting heights to suit specific needs. Be sure to discuss these options with our crane experts to find the best fit for your operational layout.
Mobility and Installation
The mobility of a gantry crane can significantly affect its usability within your facility:
- Fixed vs. Mobile: Determine whether you need a fixed gantry crane for stationary operations or a mobile one that can be easily relocated. For industries with changing workflows, mobile gantry cranes offer the flexibility to adapt to different tasks.
- Installation Requirements: Consider the complexity of the crane installation process. Some cranes may require extensive foundation work, while others are designed for easy setup and operation. Assess your facility’s capabilities to support the installation process.
Selecting the right gantry crane is a multifaceted decision that requires careful consideration of industry-specific factors. By understanding how your industry affects crane selection, you can make informed choices that align with your operational needs and budget. Take the time to assess your lifting requirements, consult with industrial gantry crane manufacturers, and explore customization options to find the perfect gantry crane for your business. With the right equipment in place, you can enhance efficiency, improve safety, and support your operations effectively.
For personalized advice and support, feel free to reach out to our team of experts, who are ready to assist you in selecting the ideal gantry crane tailored to your specific industry needs.
Comprehensive Services for Industrial Gantry Cranes
Customized Crane Design and Manufacturing
Our team of experienced engineers works closely with clients to design and manufacture custom lifting solutions tailored to specific industrial applications. From determining load capacities and spans to integrating advanced technologies, we ensure that each crane meets high standards of performance and safety.
Professional Installation Services
Our skilled technicians provide professional installation services, ensuring that your crane is set up according to industry standards and manufacturer specifications.
After-Sales Support and Training
We offer comprehensive after-sales support and training programs to ensure that your operators are well-equipped to use the gantry crane safely and efficiently. Our technical support team is available to assist with any inquiries or issues you may encounter. We also supply genuine replacement parts to ensure the continued performance and reliability of your crane.
If you are looking for reliable industrial gantry crane manufacturers, contact us today to learn more about our services and how we can help you achieve your operational goals!
Key Components of Industrial Gantry Cranes
Industrial gantry cranes are complex lifting equipment made up of several key components, each playing an integral role in ensuring efficient and safe lifting operations. Let’s learn more about industrial gantry crane parts below.
Main Girder
The main girder, also known as the bridge, is the horizontal beam that spans the width of the crane’s working area. It can be single or double depending on the crane’s design and load capacity.
- Single Girder vs. Double Girder: A single girder crane is typically used for lighter loads, while a double girder crane offers higher lifting capacities and increased stability.
- Design Considerations: The girder is typically constructed from high-grade steel to ensure strength and durability. Its length, weight capacity, and structural integrity are critical to the overall performance of the gantry crane.
Legs
The legs are the vertical structures that support the main girder and transfer the load to the ground or a rail system. These legs are often equipped with wheels or are rail-mounted, allowing for mobility or fixed operation depending on the crane design.
Types of Legs:
- A-frame Legs: These are common in heavy duty gantry cranes and offer great stability due to their wide base.
- Single-leg (semi-gantry) design: This type of crane has one leg mounted on the ground while the other side is supported by an overhead structure, such as a building wall, making it ideal for narrow spaces.
- Mobility Considerations: Legs can be equipped with rubber tires (for rubber tyred gantry cranes) or be mounted on rails (for rail-mounted gantry cranes), allowing cranes to either move freely or along a fixed path.
Hoist
The hoist is the component responsible for lifting and lowering loads. It consists of a motor, drum, and wire rope or chain.
Chain vs. Wire Rope Hoists:
- Chain hoists are suitable for lighter loads and more compact designs.
- Wire rope hoists are used for heavy-duty applications due to their higher strength and durability.
Trolley
The trolley is a movable component that runs horizontally along the main girder, carrying the hoist and the load. The trolley allows the crane to move the load across the span of the crane, offering flexibility in handling materials.
Types of Trolleys:
- Single Trolley: A single trolley system consists of one trolley that moves along the crane’s main girder. This type is ideal for most general industrial applications where only one hoist is needed to handle the load.
- Double Trolley: A double trolley system includes two trolleys that operate independently or together on the same crane. This setup is beneficial for lifting long or heavy loads that require balanced handling, or when multiple points of lifting are needed. Double trolley systems are commonly used in industries like shipbuilding, steel production, and heavy equipment manufacturing.
End Carriages
The end carriages are located at the ends of the crane’s main girder and support its horizontal movement along the ground or rails. These carriages house the wheels or rollers that facilitate this movement, ensuring the crane can cover a large area.
- Wheels: The wheels are usually made from high-strength steel or specialized materials to ensure durability and smooth motion, even when handling heavy loads. They may be mounted on rails for rail-mounted gantry cranes or equipped with rubber tires for mobile gantry cranes.
- Steering and Braking Systems: For mobile gantry cranes, the end carriages may feature advanced steering mechanisms, allowing for precise directional control. Braking systems are also integrated to ensure stability and safety when the crane is stationary or in motion.
Control System
The control system is the operator’s interface with the crane and plays a vital role in its safe and efficient operation. Control systems come with a range of features to ensure precision, safety, and ease of use.
- Remote Control: Many industrial gantry cranes are equipped with wireless remote controls, giving operators the freedom to manage crane operations from a distance, enhancing both safety and visibility.
- Cabin Control: For larger industrial gantry cranes, a cabin may be provided where operators can manually control the crane, especially in demanding environments like shipyards or steel mills. The cabin control is often air-conditioned and designed for long hours of operation.
Power Supply System
Industrial gantry cranes require reliable and continuous power to function effectively. The power supply system includes cabling, festoon systems, and sometimes conductor bars to deliver electricity to the crane.
- Festoon Systems: These systems involve cables or hoses neatly arranged in a manner that allows them to extend and retract as the crane moves, preventing tangling and ensuring a consistent power supply.
- Conductor Bar Systems: Common in rail-mounted gantry cranes, conductor bars provide a seamless power connection as the crane moves along its tracks, making them ideal for continuous, heavy-duty operations.
Safety Systems
Industrial gantry cranes are equipped with various safety features to protect both operators and the surrounding environment.
- Overload Protection: Prevents the crane from lifting loads beyond its rated capacity, reducing the risk of structural damage and accidents.
- Anti-Sway Technology: Gantry cranes often feature anti-sway systems that minimize the swinging of the load during movement, enhancing control and safety.
- Limit Switches: These switches prevent the crane from moving beyond its designated operational area, protecting both the crane and the load from collisions or overextension.
To learn more about gantry crane components and structure, view this page: https://aicraneliftingsolution.com/gantry-cranes/gantry-crane-structure/
If you’re interested in learning more about our high quality industrial gantry cranes, we are here to help. Whether you need detailed product information or are looking for the most up-to-date price of industrial gantry crane to suit your budget, our team is ready to assist you. Don’t hesitate to reach out to us today – we’ll provide you with all the insights and guidance you need to make an informed decision.
