To enhance the working efficiency and safety of our customers, we offer high-quality warehouse overhead crane. Our cranes are available in various configurations, such as single girder, double girder, top running, and underhung systems, to cater to a wide range of lifting needs. With rugged construction, our warehouse cranes guarantee exceptional reliability and durability. Our team of professional experts is ready to provide you with customized solutions tailored to meet your specific lifting requirements.
Specific Uses of Overhead Crane in Warehouse Operations
Designed to handle heavy loads with precision and ease, overhead cranes have become an essential asset in optimizing warehouse operations. Here are the specific uses of overhead cranes in warehouse environments.
- Loading and unloading: Overhead cranes are commonly used for loading and unloading heavy and bulky items, such as containers, pallets, and machinery, from trucks, trailers, and railcars. They can quickly move these loads from the vehicles to the designated areas within the warehouse or vice versa.
- Stock movement: Overhead cranes enable the efficient movement of goods within the warehouse. They can transport heavy loads across different areas, such as from the receiving area to the storage location or from the storage area to the shipping area, eliminating the need for manual labor and reducing the time required for these tasks.
- Stacking and storage: Warehouse cranes are utilized to stack and store heavy and large items, such as steel coils, pipes, and containers. They can lift and place these items in high racks or specialized storage systems, maximizing the use of vertical space in the warehouse and optimizing storage capacity.
- Order picking: Warehouse bridge cranes can assist in order picking operations, especially for items that are difficult to handle manually due to their weight or size. The crane can retrieve the required items from the storage racks and deliver them to the order fulfillment area, facilitating efficient order processing.
- Maintenance and repair: Overhead cranes are also employed in warehouses for maintenance and repair tasks. They can lift and move heavy machinery, equipment, or parts, making it easier for maintenance personnel to access and service them. This helps ensure smooth operations and reduces downtime.
- Assembly line support: In warehouses where assembly or manufacturing processes take place, overhead cranes are often used to transport and position components or subassemblies along the production line. They can assist in moving heavy parts to the appropriate workstations, facilitating assembly operations and enhancing workflow efficiency.
- Specialized applications: Depending on the specific requirements of a warehouse, overhead cranes can be equipped with additional features or attachments for specialized tasks. For instance, some cranes may have magnets or lifting hooks for handling metal materials, while others may be equipped with clamps or lifting beams for gripping or supporting irregularly shaped items.
What Are The Different Types Of Warehouse Overhead Cranes?
Explore our wide array of warehouse overhead cranes, including single girder overhead cranes and double girder overhead cranes.
- Single girder overhead cranes for warehouses are characterized by a single bridge beam supported by end trucks on either side, providing excellent maneuverability and cost-effectiveness. They are ideal for light to moderate lifting applications, offering versatility and ease of installation.
- On the other hand, double girder overhead cranes in warehouses feature two bridge girders, providing enhanced stability, increased lifting capacity, and longer spans. With their robust construction, double girder cranes excel in heavy-duty industrial settings, enabling efficient handling of larger loads and accommodating demanding lifting requirements.
Both single girder and double girder overhead cranes are available in various models, ensuring you can find the perfect solution for your specific warehouse needs.
| PARAMETERS OF AQ-LD | |
|---|---|
| Load capacity | 1-25t |
| Span | 7.5-31.5m |
| Lifting height | 6-30m |
| Lifting speed | 0.3-8m/min |
| Hoist running speed | 20m/min |
| Crane running speed | 20m/min |
| Work duty | A3, A4 |
| Custom designs available | |
| PARAMETERS OF AQ-HD | |
|---|---|
| Load capacity | 1-20t |
| Span | 7.5-28.5m |
| Lifting height | 6-18m |
| Lifting speed | 0.8/5m/min |
| Hoist running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A5 |
| Custom designs available | |
| PARAMETERS OF AQ-QD | |
|---|---|
| Load capacity | 5-450t |
| Span | 10.5-31.5m |
| Lifting height | 6-24m |
| Lifting speed | 2.1-11.5m/min |
| Trolley running speed | 27-40m/min |
| Crane running speed | 42-75m/min |
| Work duty | A3-A7 |
| Custom designs available | |
| PARAMETERS OF AQ-QDX | |
|---|---|
| Load capacity | 5-320t |
| Span | 10.5-31.5m |
| Lifting height | 6-24m |
| Lifting speed | 0.2-10.7m/min |
| Trolley running speed | 2.4-33m/min |
| Crane running speed | 4.2-68m/min |
| Work duty | A3-A5 |
| Custom designs available | |
| PARAMETERS OF AQ-LH | |
|---|---|
| Load capacity | 5-50t |
| Span | 10.5-31.5m |
| Lifting height | 6-30m |
| Lifting speed | 0.18-8m/min |
| Trolley running speed | 20m/min |
| Crane running speed | 20m/min |
| Work duty | A3, A4 |
| Custom designs available | |
| PARAMETERS OF AQ-NLH | |
|---|---|
| Load capacity | 5-80t |
| Span | 10.5-31.5m |
| Lifting height | 6-18m |
| Lifting speed | 0.4-5m/min |
| Trolley running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A5 |
| Custom designs available | |
Our Comprehensive Solution for Steel Structure Warehouses and Overhead Cranes
In this part, we would like introducing our comprehensive solution for steel structure warehouses and overhead cranes.
- We understand that each business has unique requirements, which is why our steel structure warehouses offer exceptional flexibility and adaptability. Our expert team works closely with you to design a customized solution that maximizes the utilization of available space. This tailored approach allows you to optimize your storage capacity and streamline your operations efficiently.
- What’s more, our warehouse steel structures are designed with utmost precision and engineering excellence. We utilize high-quality steel materials that provide unparalleled strength and durability, ensuring the safety and security of your valuable inventory. Our structures are built to withstand the harshest conditions, providing a reliable and robust environment for your storage needs.
- We pride ourselves on providing end-to-end solutions, from design and construction to installation and ongoing support. Our team of experienced professionals ensures a seamless implementation process, adhering to strict quality standards and safety regulations. We work closely with you, offering comprehensive training and maintenance services to ensure the continued success and efficiency of your warehouse operations.
Cases of Aicrane Warehouse Overhead Cranes
In the Philippines, our customer's warehouse now boasts the installation of two overhead cranes: a single girder crane with a lifting capacity of 5 tons and a double girder crane with a lifting capacity of 20 tons. These overhead cranes in the Philippines are designed to meet European standards, incorporating the FEM standard and variable frequency drive technology. As a result, the operation of these cranes is exceptionally smooth and efficient, enabling seamless lifting and movement of diverse materials.
In an industrial plant located in Uzbekistan, a range of overhead cranes has been successfully installed, catering to various lifting needs. These include 5-ton, 10-ton, and 10+16-ton overhead cranes, each designed to deliver optimal performance. With a span of 22.5 meters, a lifting height of 8 meters, and a work duty classification of A5, these cranes are well-equipped to handle the demands of the plant's operations.
A 30-ton double girder overhead crane has been successfully installed in a plant located in Nigeria. This European standard crane is designed to efficiently lift and transport mechanical parts and components within the facility. Equipped with high-performance features and frequency conversion operation, the crane ensures smooth and reliable performance for enhanced operational efficiency.
Why Choose Aicrane Warehouse Overhead Crane?
When it comes to overhead warehouse cranes, there are several compelling reasons to choose Aicrane. Let’s delve into the advantages of our cranes in terms of structure, price, and design.
Sturdy and High-Performing Structure
- Our warehouse overhead crane consists of four crucial components: the main beams, traveling systems, trolley, and electrical components. Each part plays a vital role in ensuring the crane delivers outstanding performance. Additionally, we offer the flexibility of single or double girder designs. While the single girder crane is more affordable, the double girder overhead crane can handle significantly heavier loads, prioritizing safety and providing enhanced stability.
Competitive Pricing
- At Aicrane, our warehouse overhead crane prices are highly competitive compared to other suppliers. As direct crane suppliers with our own overhead crane factory, we eliminate the need for customers to seek a crane agent, reducing costs and streamlining the purchasing process. Furthermore, our in-house teams of crane innovation and manufacturing experts ensure tailored solutions that perfectly match the requirements of each customer’s warehouse.
Customizable Design
- The design of our warehouse overhead crane incorporates various features to cater to different lifting needs. The crane offers different lifting capacities, ranging from 5 tons, 10 tons, 20 tons and more with single traveling systems to 16/3.2 tons, 20/5 tons, 32/5 tons, 50/100 tons and more with double traveling systems. This diverse range allows us to meet the specific demands of different workstations.
- Additionally, our warehouse overhead crane boasts double controlling systems. These include a ground controlling system and a cabin controlling system. This design not only enhances safety but also boosts overall efficiency during crane operations.
- Thanks to our team of crane innovation experts, we continually strive to improve the safety and performance of our overhead travelling cranes, ensuring they meet and exceed industry standards. By choosing Aicrane, you gain access to a reliable and efficient overhead crane solution that is tailored to your unique requirements.
What Are the Basic Components of a Warehouse Overhead Crane?
A warehouse overhead crane consists of several key components, including the bridge frame, lifting mechanism, trolley running mechanism, crane running mechanism, cabin, and electric control system.
- Bridge frame – it is the basic component of the overhead crane in warehouse, which is mainly composed of main beam, end beam, walking platform, etc. Both ends of the main beam are connected with the end beams, and a rail track is laid above the main beam for the trolley to move.
- Lifting mechanism – it is composed of lifting motor, reducer, drum, and brake. The hoisting motor is connected to the reducer through the coupling and the brake wheel. The output shaft of the reducer is connected to the drum of the wire rope. The other end of the wire rope is attached with a hook. When the drum rotates, the hook is wound with the wire rope to raise or lower the load. For warehouse overhead cranes with a lifting capacity of 15 ton and above, there are two sets of lifting mechanisms, namely the main hook and the auxiliary hook.
- Trolley running mechanism – trolley is mounted on the rail of the bridge frame, and moves along the bridge girder. The trolley running mechanism is composed of the trolley motor, brake, coupling, reducer and wheels. The motor of the trolley drives the driving wheels through the reducer to drive the trolley to move along the guide rails. Since the driving wheels of the trolley are close together, they are driven by an electric motor. There are two transmission modes of the trolley runnning mechanism: one is that the gearbox is between the two driving wheels; the other is that the gearbox is installed on one side of the trolley. The former makes the torque borne by the drive shaft more uniform, and the latter makes installation and maintenance more convenient.
- Crane running mechanism – it is composed of motor, transmission shaft, reducer, wheel, brake, etc. The driving mode includes centralized driving and separate driving.
- Cabin – in the control room, there are control devices for the lifting mechanism, trolley running mechanism and crane running mechanism, and protection devices for cranes. The control room is generally fixed at one end of the main beam.
- Electric control system – the standard power supply of our warehouse overhead cranes is three-phase AC, with a rated voltage of 380V and a rated frequency of 50Hz. It can also be designed according to user requirements.
After-Sales Service for Aicrane Warehouse Cranes
At Aicrane, we prioritize exceptional after-sales service to ensure customer satisfaction. Our dedicated team of professionals is readily available to provide timely assistance and support.
- On-site guidance for installation and commissioning available – In instances where on-site guidance is required, we offer the option to dispatch our skilled after-sales service engineers to the customer’s location. They are equipped to assist with crane installation and commissioning, ensuring a seamless and efficient process.
- Training programs for operation and maintenance personnel – Furthermore, we understand the importance of competent operation and maintenance personnel. To facilitate this, we provide comprehensive training programs to equip your staff with the necessary knowledge and skills to operate and maintain the crane effectively.
- Prompt technical support and consulting services – For any technical concerns or inquiries, our team is committed to delivering prompt technical support and consulting services. We understand that time is of the essence, and we strive to provide timely solutions to keep your operations running smoothly.
- Overseas offices for fast service in multiple countries – To further enhance our global service reach, we have established overseas offices in countries such as the Philippines, Malaysia, Indonesia, Uzbekistan, and others. These offices enable us to provide fast and efficient service to our valued customers in those regions.
- Lifetime after-sales service support – At Aicrane, our commitment to customer satisfaction extends beyond the initial purchase. We proudly offer lifetime after-sales service support, ensuring that you receive ongoing assistance and support for the entire lifespan of your crane.
Choose Aicrane for your warehouse crane needs and experience our unwavering dedication to exceptional after-sales service.
Contact Us Today for A Warehouse Crane Quote!
Make the smart choice by ordering an Aicrane warehouse crane system. Our cranes offer a compact structure, exceptional availability, and a long service life. Moreover, our competitive prices set us apart from other crane suppliers in the industry. We understand that each warehouse has unique requirements, and we are prepared to provide customized solutions tailored to your specific needs.
If you are interested in our overhead crane products, we encourage you to reach out to our company. We have welcomed numerous clients from different countries to our overhead crane factory, where they have witnessed the quality of our products firsthand and ultimately made a purchase.
To get started, simply fill out the contact form below or send us an email, providing some basic information about the crane you require. This information should include the load capacity, span, lifting height, type of load, and the crane’s working environment. Rest assured, we will promptly respond to your inquiry with a suitable quotation that meets your specifications.
Don’t delay, contact us today and experience the reliability and efficiency of an Aicrane overhead crane.