Factory Cranes

Choose the Right Type of Crane for Factory

There are various types of cranes designed for factory use, and the right choice depends on the type of work you plan to do.

• Overhead Crane in Factory: Ideal for lifting heavy loads and moving them along fixed tracks indoors, typically used in warehouses, assembly lines, and manufacturing plants.
• Gantry Crane in Factory: More suitable for outdoor or large open areas where flexibility in movement is required. They are perfect for handling large items like steel beams, concrete, and machinery.

Each type has its advantages depending on the factory layout and the tasks that need to be performed.

Assess the Working Environment of Your Factory

The working environment of your factory plays a significant role in determining the right equipment. Consider these factors:

• Temperature and Weather Conditions: If your factory deals with extreme temperatures or harsh weather conditions, you may need a crane with special coatings or materials to prevent rust or damage from heat or cold.
• Space Limitations: The size of the crane should match the available space within the factory. For tight spaces, compact factory inside cranes or those with a low profile might be required. Ensure that the crane can maneuver easily within the factory’s aisles or working areas.

Consider the Type of Load

Different types of loads have varying requirements in terms of handling, stability, and movement.

• Regular Load: These loads are typical and uniform, such as machinery parts or pallets of materials. A standard factory lifting crane with a fixed lifting capacity may suffice for these tasks.
• Fragile Load: Delicate items like glass, electronic components, or precision instruments require cranes equipped with specialized lifting attachments and features to prevent damage.
• Bulky Load: Loads with an irregular shape, such as oversized equipment or structural components, may require a large gantry crane with a high lifting height and specialized rigging.

Determine Lifting Height and Span

When selecting a crane, ensure that both the lifting height and span meet the specific needs of your factory’s workflow. Consider these factors:

• The height of the building or factory ceiling: The crane’s lifting height is often restricted by the factory’s ceiling height.
• The height of the load to be lifted: If large or tall items need to be lifted, you’ll need a greater lifting height.
• Clearances for safety: Ensure enough clearance for safe operation, such as above the load or any obstacles.
• The width of the factory: The crane’s span needs to cover the area where lifting is required.
• The layout of the factory: The crane’s movement must allow access to the key work areas without obstacles.

Evaluate Duty Cycle

The duty cycle refers to the frequency with which the crane will be used and how heavy the lifting tasks will be.

• A high-duty cycle means the crane will be used frequently, often for heavy lifting, and will need to be more durable and robust.
• A low-duty cycle, on the other hand, may require less frequent use and lighter load handling.

It is essential to choose a crane with an appropriate duty cycle classification to avoid overworking the equipment, which can reduce its lifespan and efficiency.

Incorporate Safety Features

Ensure that the factory crane machine is equipped with essential safety features to prevent accidents and protect workers:

• Overload Protection: Prevents the crane from lifting beyond its rated capacity.
• Limit Switches: Stops the crane’s motion when it reaches the end of its range.
• Anti-collision Systems: Helps prevent accidents in environments with multiple cranes or machinery.
• Emergency Stop Button: Allows operators to immediately halt crane movement in case of an emergency.

Evaluate Cost and Budget

The factory overhead crane cost can vary greatly based on its type, capacity, and features. While it’s important to stay within budget, remember that investing in a high-quality crane can lead to long-term savings through improved efficiency and reduced maintenance costs.

Always consider the total cost of ownership, which includes purchase price, installation, maintenance, and operating expenses.